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金属学报    DOI: 10.11900/0412.1961.2026.00064
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压力对Mg-Zn-Y-Nd-Dy-Ca-Zr合金挤压铸造组织和力学性能的作用机制
谢泽峰1  贾海龙1  董小锐1  薛利文1  杨 光1  管 凯1  徐 进1  杜 进3  查 敏1  王慧远1,2
  1. 1 吉林大学 材料科学与工程学院 汽车材料教育部重点实验室  长春 130025 
  2. 2 燕山大学 材料科学与工程学院  秦皇岛 066004
  3. 3 江苏嵘泰工业股份有限公司  扬州 225200
Effects of Pressure on the Squeeze-Casting Microstructures and Mechanical Properties of a Mg–Zn–Y–Nd–Dy-Ca-Zr Alloy
XIE Zefeng1, JIA Hailong1,2, DONG Xiaorui1, XUE Liwen1, YANG Guang1, GUAN Kai1, XU Jing1, Du Jing3, ZHA Min1, WANG Huiyuan1,2
  1. 1 Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, Changchun 130025, China
  2. 2 School of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004, China
  3. 3 Jiangsu Rongtai Industrial Co Ltd.., Yangzhou 225200, China
引用本文:

谢泽峰, 贾海龙, 董小锐, 薛利文, 杨光, 管凯, 徐进, 杜进, 查敏, 王慧远. 压力对Mg-Zn-Y-Nd-Dy-Ca-Zr合金挤压铸造组织和力学性能的作用机制[J]. 金属学报, DOI: 10.11900/0412.1961.2026.00064.

全文: PDF(3112 KB)  
摘要: 

为了满足镁合金的工程需求,本工作采用挤压铸造技术结合时效工艺制备了兼具高强度与优异塑性的新型Mg-2Zn-0.8Y-0.4Nd-0.5Dy-0.05Ca-0.3Zr合金,其屈服和抗拉强度分别达144和298 MPa、延伸率为15.7%。利用SEM、EBSD、TEM等表征技术,结合硬度测试和拉伸实验,系统探究了挤压铸造压力对Mg-Zn-Ca-Zr-RE合金微观组织演变及力学行为的影响机制。结果表明,挤压铸造显著细化了合金晶粒尺寸,并有效细化和调控初生W相的形貌,使其由网状转变为片状结构,显著提升挤压铸造样品的力学性能。相较于重力铸造,挤压铸造合金经过固溶处理后,晶粒内形成更小且密度更高的Zn-Zr相。经过时效处理后,形成纳米η′相,合金屈服强度显著提升。综上,通过第二相强化与晶粒强化耦合,挤压铸造合金表现出优异的强塑性能。

关键词 Mg-Zn-Zr-RE合金挤压铸造晶粒细化时效析出力学性能微观组织    
Abstract
The escalating demand for high specific strength and lightweight metallic materials in the automotive, aerospace, and electronics industries has greatly promoted the research and development of advanced cast magnesium alloys. Among commercial magnesium alloys, Mg–Zn alloys offer distinct advantages over Mg–Al series alloys due to their pronounced age-hardening characteristics, which enable strength enhancement through solution and aging treatments. However, the overall mechanical properties of binary Mg–Zn alloys are not ideal. Squeeze casting, a process that integrates the broad applicability of casting with the high quality of forging, offers several advantages, such as environmental friendliness, efficiency, short processing times, and superior performance. This technique is particularly suitable for manufacturing complex structural components and plays a crucial role in promoting lightweighting, energy conservation, and emission reduction in the automotive and defense sectors. The synergistic application of rare earth elements and squeeze casting can significantly improve the mechanical performance of cast magnesium alloys through various strengthening mechanisms, including grain refinement and second-phase regulation. Consequently, adding Ca (a non-rare earth element) and rare earth elements such as Y, Nd, and Dy to Mg–Zn alloys, followed by squeeze casting, represents an effective technical approach to enhance both the strength and ductility of these alloys. This strategy refines crystalline grains and eutectic phases by increasing the supersaturated solid solubility of the matrix, thereby optimizing the second phases. Despite these advantages, few reports have examined the regulation of the microstructures of Mg–Zn series alloys via squeeze casting to improve their strength and ductility, thus underscoring the urgent need for systematic research. To address this gap and meet engineering requirements in critical sectors, a novel Mg–2Zn–0.8Y–0.4Nd–0.5Dy–0.05Ca–0.3Zr alloy was prepared using squeeze casting combined with aging treatment. This alloy exhibits excellent strength and ductility, achieving a yield strength, tensile strength, and elongation of 144 MPa, 298 MPa, and 15.7%, respectively. The effects of squeeze casting pressure on the microstructures and mechanical properties of this Mg–Zn–Ca–Zr–RE alloy were systematically investigated using various characterization methods, including scanning electron microscopy, electron backscattered diffraction, and transmission electron microscopy, coupled with hardness and tensile tests. Results reveal that squeeze casting significantly refines grains and W phases, with the W phases transforming from a reticular to a lamellar morphology. This microstructural optimization leads to superior mechanical properties in squeeze-cast alloys. Compared to gravity–cast alloys, squeeze-cast alloys exhibit smaller and more densely distributed Zn–Zr phases within the grains after solution treatment. Furthermore, the nano-η′ phase formed during aging significantly enhances the yield strength. In summary, the synergistic effects of precipitation strengthening and grain boundary strengthening contribute to the excellent combination of strength and ductility observed in the new alloy.
Key wordsMg-Zn-Zr-RE alloys    squeeze casting    grain refinement    aging precipitation    mechanical properties    microstructures
收稿日期: 2026-03-03     
基金资助:国家自然科学基金项目(No. 52427806); 国家自然科学基金项目(No. 52271103); 临沂市重点研发项目(No. 2025PT008); 中央高校青年教师科研创新能力支持项目(SRICSPYF-ZY2025063); 江苏省前沿技术研发计划(BF2025050)
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