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Acta Metall Sin  2015, Vol. 51 Issue (1): 11-20    DOI: 10.11900/0412.1961.2014.00271
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HIGH TEMPERATURE VACUUM CARBURIZATION BEHAVIORS AND PHASE EVOLUTION MECHANISMS OF Cr35Ni45Nb ALLOY UNDER SERVICE CONDITION
PENG Yichao1, ZHANG Maicang1(), DU Chenyang2, DONG Jianxin1
1 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083
2 China Special Equipment Inspection and Research Institute, Beijing 100013
Cite this article: 

PENG Yichao, ZHANG Maicang, DU Chenyang, DONG Jianxin. HIGH TEMPERATURE VACUUM CARBURIZATION BEHAVIORS AND PHASE EVOLUTION MECHANISMS OF Cr35Ni45Nb ALLOY UNDER SERVICE CONDITION. Acta Metall Sin, 2015, 51(1): 11-20.

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Abstract  

Carburization in Ni-Cr-Fe-based alloys is an important phenomenon, especially in ethylene cracking tubes which serve at high temperatures under highly carburizing environment. In this work, the Cr35Ni45Nb tube subjected to service condition for 6 a was carburized by low-pressure vacuum carburizing (LPVC) at 1080 ℃. The carburization behaviors and corresponding mechanisms of phase evolution in the inner wall were comprehensively analyzed through SEM, XRD and EPMA. The results showed that oxidation behaviors of the tube at high temperature were consisted of external oxidation of Cr and internal oxidation of Si, resulting in formation of composite oxide scales. Depletion of Cr in the subsurface caused by surface Cr2O3 leaded to carbide dissolution and formation of carbide free zone and carburized zone. The critical concentration of Cr for carbide dissolution is about 19.0% (mass fraction). By comparing carburization behaviors of specimens whose oxide scales were retained or removed, the carburization resistance of the composite oxide scales in carburizing environment was systematically investigated. The results showed that the composite oxide scales formed previously acted as an effective barrier to carbon infiltration. However, the outermost Cr2O3 scale tended to be carbonized to form carbide scale to spall from the surface in the strongly reducing environment with low oxygen partial pressure, while the SiO2 kept stable all along due to its excellent thermodynamic stability. However, a certain amount of carbon was still capable to penetrate the alloy interior through gaps of the SiO2 scale due to its discontinuity. Therefore, continuity, density and high-temperature stability of the oxide scales were crucial for the alloy to achieve excellent anti-carburizing performance. Once the oxide layers were removed or carbonized adequately, inconceivable internal carburization occured widely. Large amounts of secondary carbides precipitated again in the previous carbide free zone due to high carbon activity. Widespread precipitations of graphite called metal dusting in the range of about 0.5 mm in depth occurred after long exposure of specimens to the carburizing environment. The carbon activity gradually decreased with increasing distance from the surface. The primary carbides within the deeper carburized region were transformed from M23C6 to M7C3 in situ, which were accompanied by precipitation of vermicular g phase in the primary carbides, phase transition from h to NbC and decomposition of intragranular secondary carbides. Severe coalescing and coarsening of carbides and metal dusting caused the serious degradation of microstructure, formation of macro-cracks and final thinning of the Cr35Ni45Nb tube wall.

Key words:  Cr35Ni45Nb alloy      low-pressure vacuum carburizing      anti-carburizing      oxide scale      metal dusting     
ZTFLH:  TG113  
  TG132  
Fund: Supported by High Technology Research and Development Program of China (No.2012AA03A513)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2014.00271     OR     https://www.ams.org.cn/EN/Y2015/V51/I1/11

Fig.1  Morphologies of inner cross section of Cr35Ni45Nb tube in service condition (a), surface composite oxide scales (b) and corresponding elemental mapping of Ni (c), O (d), Si (e), Cr (f)
Position C Cr Si Ni Fe Nb O Phase
1 5.88 32.97 0.03 0.26 0.74 0.08 60.04 Cr2O3
2 9.19 0.17 25.14 0.16 0.13 0.00 65.22 SiO2
3 38.75 41.93 0.27 9.58 9.37 0.10 0 M3C2
4 0 0.72 27.17 0.94 0.79 0.06 70.31 SiO2
5 33.89 52.30 0.03 2.86 10.77 0.14 0 M7C3
6 78.75 2.05 0.13 1.61 1.12 0.03 16.31 Graphite
7 36.46 54.24 0.18 2.14 6.81 0.17 0 M3C2
8 0 32.32 0.18 0.19 0.16 0.01 67.19 Cr2O3
9? 4.10 6.40 0.74 56.34 32.39 0.03 0 g
10 1.90 14.01 0.50 51.75 31.80 0.03 0 g
11 51.32 1.11 0.79 1.65 0.42 44.71 0 NbC
12 4.17 4.72 15.07 30.62 2.64 42.78 0 h
  
Fig.2  Concentration profiles of Cr, Ni, Fe (a) and Si, C (b) in carbide free zone of Cr35Ni45Nb tube serviced for 6 a
Fig.3  Vacuum-carburizing kinetic curves of Cr35Ni45Nb alloys with different service times at 1080 ℃(△m—mass gain)
Fig.4  Inner cross-sectional microstructures of Cr35Ni45Nb tube after 6 a service under different low-pressure vacuum carburizing (LPVC) times
Fig.5  XRD spectra of inner carburized walls of Cr35Ni45Nb tube containing oxide scale with LPVC for 1 h (a) and 5 h (b)
Fig.6  Inner microstructures of Cr35Ni45Nb tube after 6 a service removing oxide scale with LPVC for 5 h

(a) graphitization area

(b) beneath the graphitization area

(c) center of the tube

Fig.7  Solvus curves of carbide in g matrix at 1080 ℃
Fig.8  Carbon concentration profile inside of furnace tube at the end of different stages of vacuum carburizing (A—active stage, B—passive stage)
Fig.9  Surface (a) and cross-sectional (b) morphologies of Cr35Ni45Nb tube in service condition illustrating spallation of carbide scale after carburization
Fig.10  Morphology of carbide transition from M23C6 to M7C3 at high carbon activity (a), schematic of carbide transition (b) and EDS analysis of vermicular g precipitates (c)
Fig.11  Macroscopic morphology of crack resulted from metal dusting
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