Please wait a minute...
Acta Metall Sin  2009, Vol. 45 Issue (4): 485-489    DOI:
论文 Current Issue | Archive | Adv Search |
ANALYSIS OF LIQUID FLUX CONSUMPTION MECHANISM FOR SLAB CONTINUOUS CASTING MOLD WITH HIGH CASTING SPEED
MENG Xiangning; ZHU Miaoyong
School of Materials and Metallurgy; Northeastern University; Shenyang 110004
Cite this article: 

MENG Xiangning ZHU Miaoyong. ANALYSIS OF LIQUID FLUX CONSUMPTION MECHANISM FOR SLAB CONTINUOUS CASTING MOLD WITH HIGH CASTING SPEED. Acta Metall Sin, 2009, 45(4): 485-489.

Download:  PDF(1190KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

Liquid flux is an effective lubrication in the conventional continuous casting of steel, which can prevent the breakout effectively, and also the longitudinal cracks that occur on strand surface are decreased obviously. Previously, many studies have been reported on the flux infiltration, some empirical equations for calculating flux consumption have been reported based on the data accumulated through the commercial operation of casters, and the new tools and techniques for estimating the lubrication condition in mold have also been introduced. Especially, the lubrication mechanism of liquid flux has drawn general concerns recently, and some relevant simulation of flux infiltration behavior based on the cold model experiments and mathematical models of flux infiltration derived from theoretical calculations have been conducted. Most of these researches lay particular emphasis on the macroscopical detection and calculation to the infiltration behavior, and some researches related to micro–mechanism lack the discussion of the relevant influence factor yet. In the present work, on the basis of calculation of liquid flux channel pressure in meniscus for slab continuous casting mold, a new mechanism of the liquid flux consumption was proposed by analyzing the deformation behavior of initial solidifying shell during the mold oscillation cycle as high casting speed 2.0 m/min, and the concepts of infiltration time and infiltration intensity were defined for the first time, then the effect of non–sinusoidal oscillation parameters on the liquid flux consumption was discussed. The results show that the periodically continued liquid flux consumption is caused by variety of flux channel pressure which is induced by change of channel width, and the liquid flux will be infiltrated into flux channel from last stage of positive strip time until last stage of negative strip time by negative flux channel pressure. The infiltration time is lengthened and the infiltration intensity is weakened by reducing oscillation frequency. The infiltration intensity is strengthened by improving amplitude, and the infiltration time is slimly influenced. Non–sinusoidal oscillation factor has a little effect on the infiltration intensity, and the infiltration time is increased with the oscillation factor decreasing.

Key words:  continuous casting mold      high casting speed      non--sinusoidal oscillation      liquid flux consumption     
Received:  09 September 2008     
ZTFLH: 

TF777

 
Fund: 

Supported by National High Technology Research and Development Program of China (No.2005AA331020), Program for New Century Excellent Talents in University (No.NCET–04–0285), China Postdoctoral Science Foundation (No.20080441090) and Postdoctoral Science Foundation of Northeastern University (No.20080306)

URL: 

https://www.ams.org.cn/EN/     OR     https://www.ams.org.cn/EN/Y2009/V45/I4/485

[1] Suzuki M, Mizukami H, Kitagawa T, Kawakami K, Uchida S, Komatsu Y. ISIJ Int, 1991; 31: 254
[2] Thomas B G. 74th Steelmaking Conference Proceedings, 1991: 105
[3] Kwon O D, Choi J, Lee I R, Kim J W, Moon K H, Shin Y K. 74th Steelmaking Conference Proceedings, 1991: 561
[4] Wolf M M. 74th Steelmaking Conference Proceedings, 1991: 51
[5] Zhang H B, Wang H Z. Iron Steel, 1995; 30(11): 17
(张洪波, 王海之. 钢铁, 1995; 30(11): 17)
[6] Okazawa K, Kajitani T, Yamada W, Yamamura H. ISIJ Int, 2006; 46: 226
[7] Kajitani T, Okazawa K, Yamada W, Yamamura H. ISIJ Int, 2006; 46: 1432
[8] Meng Y, Thomas B G. Metall Mater Trans, 2003; 34B: 685
[9] Meng Y, Thomas B G. ISIJ Int, 2006; 46: 660
[10] Zhang J M, Zhang L, Wang X H, Wang L F. Acta Metall Sin, 2003; 39: 1285
(张炯明, 张 立, 王新华, 王立峰. 金属学报, 2003; 39: 1285)
[11] Meng X N, Zhu M Y, Cheng N L. Acta Metall Sin, 2007; 43: 839
(孟祥宁, 朱苗勇, 程乃良. 金属学报, 2007; 43: 839)
[12] Meng X N, Zhu M Y, Liu X D, Cheng N L, Jiang Z K. Acta Metall Sin, 2007; 43: 205
(孟祥宁, 朱苗勇, 刘旭东, 程乃良, 江中块. 金属学报, 2007; 43: 205)
[13] Meng X N, Zhu M Y. Chin Mech Eng, 2007; 18: 1779
(孟祥宁, 朱苗勇. 中国机械工程, 2007; 18: 1779)
[14] Schwerdtfeger K, Sha H. Metall Mater Trans, 2000; 31B: 813
[15] Szekeres E S. Iron Steel Eng, 1996; 73: 29
[16] Okazawa K, Kajitani T, Yamada W, Yamamura H. ISIJ Int, 2006; 46: 234
[17] Shin H J, Kim S H, Thomas B G, Lee G G, Park J M, Sengupta J. ISIJ Int, 2006; 46: 1635
[18] Meng X N, Zhu M Y. J Iron Steel Res, 2007; 19(7): 19
(孟祥宁, 朱苗勇. 钢铁研究学报, 2007; 19(7): 19)

[1] LIU Zhongqiu, LI Baokuan, XIAO Lijun, GAN Yong. Modeling Progress of High-Temperature Melt Multiphase Flow in Continuous Casting Mold[J]. 金属学报, 2022, 58(10): 1236-1252.
[2] LIU Zhongqiu1, LI Baokuan1, JIANG Maofa1, ZHANG Li2, XU Guodong2. LARGE EDDY SIMULATION OF UNSTEADY ARGON/STEEL TWO PHASE TURBULENT FLOW IN A CONTINUOUS CASTING MOLD[J]. 金属学报, 2013, 49(5): 513-522.
[3] CHEN Zhihui WANG Engang ZHANG XingwuWANG Yuanhua ZHU Mingwei HE Jicheng. STUDY ON THE BEHAVIOUR OF BUBBLES IN A CONTINUOUS CASTING MOLD WITH Ar INJECTION AND TRAVELING MAGNETIC FIELD[J]. 金属学报, 2012, 48(8): 951-956.
[4] LI Baokuan LIU Zhongqiu QI Fengsheng WANG Fang XU Guodong. LARGE EDDY SIMULATION FOR UNSTEADY TURBULENT FLOW IN THIN SLAB CONTINUOUS CASTING MOLD[J]. 金属学报, 2012, 48(1): 23-32.
[5] YU Zhan ZHANG Zhenqiang REN Zhongming LEI Zuosheng DENG Kang. STUDY ON THE FLUID FLOW IN SLAB CONTINUOUS CASTING MOLD WITH ELECTROMAGNETIC BRAKE[J]. 金属学报, 2010, 46(10): 1275-1280.
[6] YU Hai-Qi. MULTIPHASE FLOW PHENOMENA IN A SLAB CONTINUOUS CASTING MOLD WITH ELECTROMAGNETIC BRAKE AND ARGON GAS INJECTION[J]. 金属学报, 2008, 44(5): 619-625 .
[7] Xiang-Ning MENG; Miao-Yong ZHU. ANALYSIS OF LIQUID FRICTION MECHANISM FOR SLAB CONTINUOUS CASTING MOLD WITH HIGH CASTING SPEED[J]. 金属学报, 2008, 44(10): 1193-1197 .
[8] Xiang-Ning MENG; Xu-Dong LIU. STUDY ON NON-SINUSOIDAL OSCILLATION FOR SLAB CONTINUOUS CASTING MOLD WITH HIGH CASTING SPEED Ⅰ. Mechanism of Oscillation Marks Formation[J]. 金属学报, 2007, 43(8): 839-846 .
[9] Xiang-Ning MENG. STUDY ON NON-SINUSOIDAL OSCILLATION FACTOR FOR CONTINUOUS CASTING MOLD WITH HIGH CASTING SPEED[J]. 金属学报, 2007, 43(2): 205-210 .
[10] . STUDY ON MECHANISM OF ENTRAPMENT IN SLAB CONTINUOUS CASTING MOULD WITH HIGH CASTING SPEED AND ARGON BLOWING[J]. 金属学报, 2006, 42(10): 1087-1090 .
[11] QIAN Zhongdong; WU Yulin. Large Eddy Simulation And Controlling Of Vortexing Flow Of Molten Steel In Continuous Casting Mold[J]. 金属学报, 2004, 40(1): 88-93 .
[12] LI Baokuan;HE Jicheng;JIA Guanglin;GAO Yunyan(Northeastern University; Shenyang 110006). ELECTROMAGNETIC BRAKING ON FLOW FIELD OF MOLTEN STEEL IN THE THIN-SLAB CONTINUOUS CASTING MOLD[J]. 金属学报, 1997, 33(11): 1207-1214.
No Suggested Reading articles found!