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Acta Metall Sin  2009, Vol. 45 Issue (10): 1255-1260    DOI:
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DIRECT ELECTROCHEMICAL REDUCTION OF NiO–CeO2 POWDER FOR PREPARATION OF CeNi5 ALLOY BY SOLID–OXYGEN–ION
CONDUCTING MEMBRANE PROCESS
ZHAO Bingjian1;2; LU Xionggang 1; LI Chonghe1;ZHONG Qingdong1
1. Shanghai Key Laboratory of Modern Metallurgy and Materials Processing; Shanghai University; Shanghai 200072
2. Tangshan Iron and Steel Co.; Ltd; Hebei Iron and Steel Group; Tangshan 063016
Cite this article: 

ZHAO Bingjian LU Xionggang LI Chonghe ZHONG Qingdong. DIRECT ELECTROCHEMICAL REDUCTION OF NiO–CeO2 POWDER FOR PREPARATION OF CeNi5 ALLOY BY SOLID–OXYGEN–ION
CONDUCTING MEMBRANE PROCESS. Acta Metall Sin, 2009, 45(10): 1255-1260.

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Abstract  

Ce–Ni base alloy CeNi5 is often used as the hydrogen storage alloy in Ni–H batteries. Its application is more or less limited by the high cost in the traditional preparing process. Therefore, lots of researchers have paid more attention to develop a novel process with high production efficiency and low cost. The goal of the present research was to demonstrate the technical viability of a new process (solid–oxygen–ion conducting membrane process, i.e., SOM process) for the production of  CeNi5 alloy directly from its oxide precursors. This process was improved on the basis of FFC process (Fray–Farthing–Chen Cambridge process): (1) the preparation of cathode was he same as that in FFC process, (2) Cu (oSn) liquid saturated with carbon was used as anode separated from the melt ba yttria–stabilized zirconia tube in which only oxygen–ion was permeated to prevent the side reactions and decomposition of molten salts taking place until a voltage as high as 3.5 V. This paper was focused on the preparation of hydrogen storage alloy CeNi5 by SOM process, some parameters such as molten salt temperature, electrolytic time, configurations and phase compositions of products were investigated. The results show that NiO–CeO2 pellets can be completely reduced to CeNi5 alloy by  SOM process. The analysis of phase compositions of intermediate products indicates that the reduction of NiO–CeO2 starts from NiO, it reduces firstly into Ni, then reacts with newly–formed CeOCl and finally forms CeNi5. The comparison of FFC and SOM processes shows that for SOM, NiO–CeO2 pellet (2.5 g) can be completely reuced to CeNi5 after electrolyzed for 3 h, and the current efficiency is 75.5%, the electrolysis energy consumption is only as low as 4.03 kW·h/kg; while for FFC, it takes 12 h for the same pellet to be reduced to pure CeNi5, and the current efficiency is 26.1% but the electrolysis energy consumption is 10.27 kW·h/kg. It could be concluded that SOM process has a bight future for industrial application.

Key words:  oxygen-ion membrane      electrolysis      CeNi5      hydrogen storage alloy     
Received:  08 April 2009     
ZTFLH: 

TG146.4

 
Fund: 

Supported by National Basic Research Program of China (No.2007CB613606), National Natural Science Foundation of China (No.50774052) and Program for New Century Excellent Talents in University (No.06–0434)

URL: 

https://www.ams.org.cn/EN/     OR     https://www.ams.org.cn/EN/Y2009/V45/I10/1255

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