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Acta Metall Sin  1994, Vol. 30 Issue (23): 481-490    DOI:
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MATHEMATICAL MODELLING OF SLAG FLOW FIELD IN ESR SYSTEM
WEI Jihe(WEI Chiho)(Shanghai University);REN Yongli(Xi'an Institute of Metallurgy and Construction Engineering)(Manuscript received 19 February; 1994)
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WEI Jihe(WEI Chiho)(Shanghai University);REN Yongli(Xi'an Institute of Metallurgy and Construction Engineering)(Manuscript received 19 February; 1994). MATHEMATICAL MODELLING OF SLAG FLOW FIELD IN ESR SYSTEM. Acta Metall Sin, 1994, 30(23): 481-490.

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Abstract  On the basis of the mathematical model of the magnetic field proposed by the authors, a mathematical model for the electromagnetically driven component of the flow field of the melts in ESR system has been developed and applied to the laboratory unit with a mould of 200 mm in diameter. For the practical remelting of a low carbon low alloy steel used an electrode of 76 mm in diameter with 3000 A(rms) current and CaF_2+30mass% Al_2O_3+20mass% CaO slag system, the flow field in the slag bath has been computed using the parameters selected reasonablly. The results indicate that two vontexes are generated in the bath, which circulatively move upwards along the inside wall of mould and through the slag/gas interface and the conical electrode tip, then downwards along the symmetry axis of the system. The maximum velocity of the moving slag reaches approximately at the middle part of the axis in the bath. Also, modelling and simulating under the assumed operative con ditions have been carried out in order to consider the influence of the remelting current and fill ratio, as well as the shape of electrode tip. (Correspondent: WEI Jihe, professor, Department of Materials Science and Engineeing, Shanghai University,Shanghai 200072 )
Key words:  electroslag remelting      flow field of slag bath      electromagnetically driven component      mathematical modelling     
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