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Acta Metall Sin  2026, Vol. 62 Issue (7): 1175-1188    DOI: 10.11900/0412.1961.2025.00203
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Research Progress of the Niobium-Stabilized Austenitic Stainless Steels for Generation-IV Nuclear Reactors
CHEN Shenghu1,2(), XIE Ang1, YANG Binbin2, LIU Yongtao2, CHEN Sihan1, ZHAO Mingjiu1,2, JIANG Haichang1,2, RONG Lijian1,2()
1 CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
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CHEN Shenghu, XIE Ang, YANG Binbin, LIU Yongtao, CHEN Sihan, ZHAO Mingjiu, JIANG Haichang, RONG Lijian. Research Progress of the Niobium-Stabilized Austenitic Stainless Steels for Generation-IV Nuclear Reactors. Acta Metall Sin, 2026, 62(7): 1175-1188.

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Abstract  

Austenitic stainless steels are utilized in the in-core and out-of-core structural components of various Generation-IV nuclear reactors owing to their excellent comprehensive properties, mature manufacturing processes, and decades of service experience in pressurized water reactors. However, after prolonged exposure to high temperature and high-intensity irradiation, these steels gradually exhibit some performance limitations, including lower creep strength, inadequate microstructural stabilities, and higher radiation embrittlement sensitivities. Recently, alloying with Nb has been proven to effectively regulate the precipitation behavior of secondary phases and the formation and evolution of irradiation defects in austenitic stainless steels, promising simultaneous improvements in creep strength and irradiation tolerance. Therefore, Nb alloying has emerged as a key pathway for the development of next-generation austenitic stainless steels with enhanced high-temperature performance, improved irradiation resistance, and extended service life. This paper systematically reviews the research progress of Nb-stabilized austenitic stainless steels for Generation-IV nuclear power applications, including the compositional design and optimization to improve the creep properties and irradiation resistance, the effects of Nb addition on austenite stability, the formation mechanisms of primary NbC, and the precipitation behavior of Nb-bearing secondary phases. Additionally, the mechanisms by which Nb alloying influences the strength-ductility balance, creep strength, high-temperature microstructural stability, and irradiation-induced defect evolution are discussed. Finally, some future research prospects of Nb-stabilized austenitic stainless steels for Generation-IV nuclear reactors are discussed.

Key words:  niobium-stabilized austenitic stainless steel      strength-ductility balance      creep strength      high-temperature microstructural stability      irradiation-induced defect      Nb-bearing secondary phase     
Received:  15 July 2025     
ZTFLH:  TG142.25  
Fund: Strategic Priority Research Program of Chinese Academy of Sciences(XDA0410000);LingChuang Research Project of China National Nuclear Corporation
Corresponding Authors:  CHEN Shenghu, professor, Tel: (024)23971981, E-mail: chensh@imr.ac.cn

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2025.00203     OR     https://www.ams.org.cn/EN/Y2026/V62/I7/1175

Reactor systemCoolantOutlet temperature / oCNeutron spectrum, maximum dose

Sodium fast reactor

Lead fast reactor

Gas fast reactor

Supercritical water reactor

Very high temperature reactor

Molten salt reactor

Sodium

Lead or lead-bismuth

Helium

Supercritical water

Helium

Molten salt

500-550

480-570

~850

510-625

900-1000

700-800

Fast, 150 dpa

Fast, 100 dpa

Fast, 90 dpa

Fast/thermal, 70 dpa

Thermal, 20 dpa

Thermal, 200 dpa

Table 1  Summary of the reactor core environments of the six Generation-IV reactor systems[6-10]
TypeCNiCrMnMoSiNbTiVN

EP302

347H

TP347HFG

316Nb

FV548

DIN1.4981

EI847

PNC316

PNC1520

EK164

Alloy 709

HT-UPS

0.08-0.12

0.04-0.10

0.06-0.10

≤ 0.08

0.1

0.04-0.10

0.04-0.06

0.06

0.06

0.05-0.09

≤ 0.10

0.08

8.0-10.0

9.0-13.0

9.0-13.0

10.0-14.0

11.5

15.5-17.5

15.0-16.0

14.0

20.0

18.0-19.5

23.0-26.0

16.0

14.0-16.0

17.0-19.0

17.0-19.0

16.0-18.0

16.5

15.5-17.5

15.0-16.0

16.0

15.0

15.0-16.5

19.5-23.0

14.0

0.4-0.8

≤ 2.0

≤ 2.0

≤ 2.0

1.2

≤ 1.5

0.4-0.8

1.7

1.7

1.5-2.0

≤ 1.5

2.0

-

-

-

2.0-3.0

1.5

1.6-2.0

2.7-3.2

2.5

2.5

2.0-2.5

1.0-2.0

2.5

2.2-3.0

≤ 0.75

≤ 1.0

≤ 0.75

0.35

0.3-0.6

≤ 0.4

0.6

0.5

0.3-0.6

≤ 1.0

0.4

0.7-1.0

8C-1.0

8C-1.0

10C-1.0

0.7

10C-1.2

≤ 0.9

(Nb + Ta): 0.08

0.1

0.1-0.4

0.1-0.4

0.1

-

-

-

-

-

-

-

0.1

0.25

0.25-0.5

0.02-0.2

0.3

-

-

-

-

-

-

-

-

-

0.15

-

0.5

-

-

-

≤ 0.1

-

-

-

-

-

-

0.1-0.25

-

Table 2  Chemical compositions of niobium-stabilized austenitic stainless steels for advanced nuclear reactors[44-46]
Fig.1  SEM images of as-cast Fe-15Cr-10Ni austenitic stainless steels with the Nb contents (mass fraction) of 0.01% (a), 0.3% (b), and 0.9% (c)
Fig.2  Thermo-Calc calculation of NbC formation in Fe-15Cr-10Ni ausenitic stainless steels with different Nb contents (a) and OM image of as-cast samples with 0.9%Nb (b) (Inset in Fig.2b is the high magnification image of the primary NbC)
Fig.3  Nanoindentation load-depth curves of primary NbC and austenite (a) and TEM images near primary NbC after deformation to a true strain of 10% (b) in as-cast sample (SF—stacking fault. Inset in Fig.3b refers to the corresponding SAED pattern of NbC)[62]
Fig.4  Three-dimensional (3D) view of primary NbC in the as-cast Fe-15Cr-10Ni-0.9Nb ausenitic stainless steel (a) and SEM image of the fracture surface morphology (b) and corresponding EDS mapping of Nb (c)
Fig.5  Creep-rupture stresses of several austenitic stainless steels (LMP—Larson-Miller parameter; T—temperature, K; tr—creep rupture time, h; C—material constant, C = 20)
Fig.6  TEM images of secondary phase in Alloy 709 after aging at 650 oC for 500 h (Inset is the high magnification image of the dislocation (arrowed in Fig.6a)) (a)[76] and HT-UPS steel after creep-rupture test at 700 oC, 170 MPa for 18000 h (Inset is the analytical electron microscopy of MC carbides (arrowed in Fig.6b)) (b)[77]
Fig.7  Temperature-time-precipitation phase diagrams of 316L steel (a)[80] and Fe-20Cr-25Ni-Nb stabilized austenitic stainless steel (b)[81]
Fig.8  Schematics of formation mechanisms of G-phase and σ-phase in Nb-stabilized austenitic stainless steel (a, b) transformation mechanism of Nb(C, N) to G-phase (c, d) formation mechanism of σ-phase adjacent to Nb(C, N)
Fig.9  Variation in void number density (a) and mean void diameter (b) in Fe-16Ni-15Cr and Fe-16Ni-15Cr-0.6Nb alloys after irradiation to 50 dpa[92]
Fig.10  Schematic illustration of the 3D structure after irradiation (a) and evolution of irradiation-induced defects along the NbC/matrix interface (b)[96] (SIA—self-interstitial atom)
Fig.11  Property ranking chart of Nb stabilized austenitic stainless steels[104]
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