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| Post-Treatment Technologies of Cold Spray and Their Research Advance |
LIU Ruiliang( ), LIU Quanli, LI Fulin |
| Key Laboratory of Superlight Material and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China |
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Cite this article:
LIU Ruiliang, LIU Quanli, LI Fulin. Post-Treatment Technologies of Cold Spray and Their Research Advance. Acta Metall Sin, 2025, 61(10): 1449-1468.
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Abstract Cold spray is a solid deposition technology that utilises supersonic airflow to accelerate solid powder particles, facilitating the coating or fabrication of bulk materials through plastic deformation from high-speed impacts. During the cold spraying process, materials remain in a solid state, thus avoiding problems such as oxidation, grain growth, and phase transformation that can occur with high temperatures in thermal spraying. This makes cold spray particularly suitable for temperature-sensitive materials such as aluminium, copper, titanium, and other metals. In addition, this method can effectively deposit materials and coatings that are challenging to handle with traditional techniques including nickel-based high-temperature alloys and novel high-entropy alloys. Despite its many advantages, including its use with a wide range of materials for repairing and coating fabrication and its application to additive manufacturing, cold spray faces challenges such as low coating density, inhomogeneous microstructures, and weak adhesive coating strength. However, the microstructure and properties of coatings and materials can be effectively enhanced through the pretreatment of powders and/or post-treatment of the coatings and materials. This leads to the high-quality preparation and performance of coatings or materials. Under this context, this article provides a comprehensive review of the types, characteristics, and research advancements in post-treatment technologies for cold spraying. It covers various documented post-treatment methods, including heat treatment, laser remelting, induction remelting, hot isostatic pressing, hot rolling, friction stir, and electric pulse, applied to cold-sprayed coatings or materials, which encompass pure metals and their alloys, stainless steel, high-entropy alloys, and composite materials. Specifically, the article aims to summarize and analyze the advantages, characteristics, and existing challenges of various post-treatment technologies, while also exploring future research directions in this field.
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Received: 21 November 2024
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| Fund: National Natural Science Foundation of China(52371060);Natural Science Foundation of Heilongjiang Province(LH2023E060) |
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