Corrosion Behavior of NbC and Its Effect on Corrosion Layer Formation in Liquid Lead-Bismuth Eutectic of Nb-Containing Austenitic Stainless Steel
WU Yang1,2, XIE Ang1,2, CHEN Shenghu1(), JIANG Haichang1, RONG Lijian1
1 CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chines Academy of Sciences, Shenyang 110016, China 2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
Cite this article:
WU Yang, XIE Ang, CHEN Shenghu, JIANG Haichang, RONG Lijian. Corrosion Behavior of NbC and Its Effect on Corrosion Layer Formation in Liquid Lead-Bismuth Eutectic of Nb-Containing Austenitic Stainless Steel. Acta Metall Sin, 2025, 61(2): 287-296.
The lead-cooled fast reactor is considered one of the promising Generation IV nuclear energy systems. Structural materials used in the construction of pressure vessels and internals for this reactor include 300 series austenitic stainless steels. Nb-containing austenitic stainless steels are developed to improve corrosion properties, mechanical properties, and irradiation resistance. However, coarse primary NbC carbides are formed during solidification in these steels and cannot be eliminated through subsequent hot working and heat treatment. Recently, researchers have found different oxidation behaviors between secondary phase particles and the matrix, which affect the material's corrosion properties. However, the oxidation behaviors of primary NbC are rarely reported. This study analyzes the corrosion behaviors of a solution-treated Nb-containing austenitic stainless steel plate after exposure to oxygen-saturated liquid lead-bismuth eutectic (LBE) at 550 and 600 oC using SEM, EPMA, XRD, and TEM. The results show that the oxidation probability of NbC is correlated with its location in the samples at 550 oC. NbC at the initial surface is easily oxidized, while NbC within the interior is difficult to oxidize due to the low equilibrium oxygen partial pressure in the inner oxide layer, which suppresses the oxidation of NbC. However, NbC at the initial surface and within the interior are prone to be oxidized as the temperature increases to 600 oC. Compared to the matrix, NbC oxidizes into Nb2O5, resulting in a higher Pilling-Bedworth ratio (PBR). This leads to high compressive stress and resultant microcrack formation in the surrounding oxide layer. Additionally, the presence of CO2 generated during the oxidation of NbC within the interior reduces the compactness of the oxide layer, leading to a higher growth rate.
Fig.1 Low (a) and high (b) magnified SEM images of solution-treated Nb-containing austenitic stainless steel
Fig.2 Backscattered electron (BSE) images of the cross-sectional morphologies of solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated lead-bismuth eutectic (LBE) at 550 oC for 100 h (a), 500 h (b), 1000 h (c), and 5000 h (d)
Fig.3 XRD spectra of solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated LBE at 550 oC for 5000 h
Fig.4 EPMA analyses of the cross-sectional area of solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated LBE at 550 oC for 5000 h (The black arrow indicates the oxidized NbC)
Fig.5 TEM analyses of the inner oxide scale of solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated LBE at 550 oC for 5000 h (a, b) BSE images of the FIB foil from inner oxide scale containing NbC (c) EDS Nb mapping from the selected area in Fig.5b (Inset shows the SAED pattern of NbC) (d) high-angle annular dark field (HAADF) image (Inset show the SAED pattern of oxide near NbC)
Fig.6 SEM surface morphologies (a-c) and XPS spectrum of Nb3d in surface oxide scale (d) in solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated LBE at 550 oC for 50 h (a) low magnified SEM image (b, c) high magnified SEM images of areas covered without (b) and with (c) oxide layer
Fig.7 BSE images of the cross-sectional morphologies of solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated LBE at 600 oC for 500 h (a) and 3000 h (b)
Fig.8 SEM image and corresponding EDS mappings of the cross-sectional area of solution-treated Nb-containing austenitic stainless steel after exposure to oxygen-saturated LBE at 600 oC for 3000 h
Fig.9 Ellingham-Richardson diagrams for possible oxides calculated by HSC chemistry 6.0 (a) Gibbs free energy of formation (ΔG) (b) equilibrium oxygen partial pressure
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