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Acta Metall Sin  2015, Vol. 51 Issue (4): 393-399    DOI: 10.11900/0412.1961.2014.00435
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CARBON DIFFUSION AND ITS EFFECT ON HIGH TEMPERATURE CREEP LIFE OF Cr5Mo/A302 DISSIMILAR WELDED JOINT
JIANG Yong(), ZHANG Zuo, GONG Jianming
College of Mechanical and Power Engineering, Nanjing TECH University, Nanjing 211816
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JIANG Yong, ZHANG Zuo, GONG Jianming. CARBON DIFFUSION AND ITS EFFECT ON HIGH TEMPERATURE CREEP LIFE OF Cr5Mo/A302 DISSIMILAR WELDED JOINT. Acta Metall Sin, 2015, 51(4): 393-399.

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Abstract  

Based on the consideration of economy and being easy to construct on site, Cr5Mo/A302 dissimilar welded joints are widely used in elevated temperature applications such as coal-fired power station, nuclear plant and petrochemical industry. Because of the difference in carbide forming elements on both sides of welded joint fusion line, carbon diffusion will happen in service progress and induce premature invalidation. The calculation methods of carbon diffusion and its harm to creep life of dissimilar welded joints have been investigated in the past decades. Theoretically, at a certain temperature, creep damage mechanism changes according to stress levels. However, the previous works paid little attention on the effect of carbon diffusion to creep life at different stress levels and few studies have been done focusing on relationships among carbon diffusion degree, stress level and creep life. In this work, carbon diffusion behavior of Cr5Mo/A302 dissimilar welded joint was first studied by employing aging treatment test, micro-hardness measurement and Fick's second law. Subsequently, creep tests were performed to investigate the effect of 200 mm wide decarburized zone on the joint creep life at different stress levels. The results showed that carbon diffusion in Cr5Mo/A302 dissimilar welded joints became serious with the increase of aging treatment time. The widths of carbon rich zone and decarburized zone were both consistent with the parabola distribution law and could be simulated by Fick's second law. The decarburised zone, which formed in the process of aging, reduced the creep life of the joint greatly at high stress levels. However, with the decline of testing load, its effect became much smaller. When the stress level dropped to about 36% of the yield stress, its effect was negligible. Meanwhile, the relationship of stress and carbon diffusion impact factor S was established to determine the critical value of the stress below which the decarburised zone would not affect the high-temperature creep life of the dissimilar joint.

Key words:  Cr5Mo/A302 dissimilar welded joint      carbon diffusion      carbon diffusion impact factor S     
ZTFLH:  TG457.11  
  TG113.3  
Fund: Supported by National Natural Science Foundation of China (No.10172046)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2014.00435     OR     https://www.ams.org.cn/EN/Y2015/V51/I4/393

Fig.1  OM images of carbon rich zones in Cr5Mo/ A302 dissimilar joints of as-weld (a) and after aging at 650 ℃ for 100 h (b), 257 h (c), 460 h (d) and 1160 h (e)
Fig.2  Hardness distribution near the fusion line (FL) of the as-weld Cr5Mo/A302 dissimilar joint
Fig.3  Hardness distribution near the FL of Cr5Mo/A302 dissimilar joints after aging for different times
Fig.4  Creep rupture life comparison of Cr5Mo/A302 dissimilar joints of as-weld and aging at 650 ℃ for 257 h
Fig.5  Fracture morphologies of Cr5Mo/A302 dissimilar joints of as-weld (a) and aging at 650 ℃ for 257 h (b) after creep test at 550 ℃, 100 MPa
Fig.6  Calculated carbon concentration distribution based on Fick's law in base metal (a) and weld seam (b) of Cr5Mo/A302 dissimilar joints after aging at 650 ℃ for different times
Fig.7  Comparison of decarburized zone (a) and carbon rich zone (b) widths between calculated and experimental results of Cr5Mo/A302 dissimilar joints after aging at 650 ℃ for different times (t—time, h—thickness)
Fig.8  Fracture morphology of Cr5Mo/A302 dissimilar joint aging at 650 ℃ for 257 h after creep test at 550 ℃, 80 MPa
Fig.9  Relationship of stress and carbon diffusion impact factor S
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