High-Temperature Strengthening and Toughening Mechanisms of Micro-Nano Ti2AlC Reinforced TiAl Composites
CHEN Zhanxing1, WANG Yupeng2, RONG Guangfei2, ZHANG Xinfang1, MA Tengfei2(), WANG Xiaohong2, XING Qiuwei1, ZHU Dongdong2()
1 School of Materials Science and Engineering, Zhengzhou University of Aeronautics, Zhengzhou 450046, China 2 Key Laboratory of Air-Driven Equipment Technology of Zhejiang Province, Quzhou University, Quzhou 324000, China
Cite this article:
CHEN Zhanxing, WANG Yupeng, RONG Guangfei, ZHANG Xinfang, MA Tengfei, WANG Xiaohong, XING Qiuwei, ZHU Dongdong. High-Temperature Strengthening and Toughening Mechanisms of Micro-Nano Ti2AlC Reinforced TiAl Composites. Acta Metall Sin, 2024, 60(12): 1746-1754.
Metal matrix composites reinforced with micro-nano particles have emerged as a promising avenue for the development of advanced structural materials. Such composites can considerably enhance the strength and toughness of metals. TiAl composites with reinforced micro-nano Ti2AlC particles exhibit excellent mechanical properties at room temperature and impressive oxidation resistance at high temperatures. However, there is limited study on the tensile behavior of micro-nano particles reinforced TiAl composites. The impact of micro-nano particles on the tensile fracture of TiAl composites at high temperatures remains largely unexplored; hence, it is crucial to investigate the high-temperature strengthening and toughening mechanisms of micro-nano Ti2AlC particles reinforced TiAl composites. In this study, micro-nano Ti2AlC particles reinforced TiAl composites were in situ synthesized by spark plasma sintering (SPS) at 1250-1350oC using Ti-48Al-2Nb-2Cr prealloyed powders with addition of 0.5% graphene oxide. With increase in sintering temperature, various microstructures of Ti2AlC/TiAl composites were observed, ranging from near fully lamellar to coarse fully lamellar. The high-temperature tensile properties of these composites with varying microstructures at 800 and 850oC at a strain rate of 0.0001 s-1 were systematically studied. The corresponding strengthening and toughening mechanisms were discussed based on the observed fracture morphologies. The findings revealed that the composites reinforced with micro-nano Ti2AlC particles, especially those with near and fine fully lamellar structures, exhibited a synergy between strength and ductility at high temperatures. For instance, the fine fully lamellar Ti2AlC/TiAl composite displayed ultimate tensile strength of 496 MPa and a fracture strain of 10.7% at 850oC and 0.0001 s-1. This represents a 50oC increase in working temperature compared to that of the fully lamellar Ti-48Al-2Nb-2Cr alloy (The ultimate tensile strength and fracture strain at 800oC and 0.0001 s-1 were 467 MPa and 4.5%, respectively). The enhanced high-temperature properties of the Ti2AlC/TiAl composites were primarily attributed to the micro-nano Ti2AlC particles, which refined the lamellar colonies and hindered dislocation movement and crack propagation.
Fund: National Natural Science Foundation of China(52001262);National Natural Science Foundation of China(52001283);National Natural Science Foundation of China(52171120);Key Technology Research and Development Program of Henan Province(212102210447);Key Technology Research and Development Program of Henan Province(222102230041)
Corresponding Authors:
MA Tengfei, associate professor, Tel: (0571)8026716, E-mail: matengfeihit@163.com; ZHU Dongdong, professor, Tel: (0570)80266634, E-mail: zhudd8@163.com
Fig.1 OM images of TiAl alloy sintered at 1300oC (a) and Ti2AlC reinforced TiAl composites with 0.5%GO addition sintered at 1250oC (b), 1300oC (c), and 1350oC (d) (GO—graphene oxide)
Fig.2 SEM images of TiAl alloy sintered at 1300oC (a) and Ti2AlC reinforced TiAl composites with 0.5%GO addition sintered at 1250oC (b), 1300oC (c), and 1350oC (d)
Fig.3 Raman spectra for Ti2AlC reinforced TiAl composites with different GO additions sintered at 1300oC
Fig.4 TEM characterizations of Ti2AlC reinforced TiAl composites with 0.5%GO addition sintered at 1300oC (a) bright field TEM image (b, b1) HRTEM image marked in Fig.4a (b) and corresponding fast Fourier transform (FFT) pattern of square area in Fig.4b (b1) (c, c1) HRTEM image marked in Fig.4a (c) and corresponding FFT pattern of square area in Fig.4c (c1) (T—twin)
Fig.5 Statistical results of lamellar colony size and lamellar space for TiAl alloy sintered at 1300oC and Ti2AlC reinforced TiAl composites with 0.5%GO addition sintered at different temperatures
Fig.6 800oC (a) and 850oC (b) tensile engineering stress-strain curves of TiAl alloy sintered at 1300oC and Ti2AlC reinforced TiAl composites with 0.5%GO addition sintered at different temperatures under strain rate of 0.0001 s-1
Alloy
Ts
oC
T
oC
UTS
MPa
εf
%
TiAl alloy
1300
800
467
4.5
850
404
18.6
Ti2AlC/TiAl
1250
800
492
3.5
850
462
8.1
Ti2AlC/TiAl
1300
800
530
3.7
850
496
10.7
Ti2AlC/TiAl
1350
800
373
1.6
850
371
2.1
Table 1 800 and 850oC tensile properties of TiAl alloy sintered at 1300oC and Ti2AlC reinforced TiAl composites with 0.5%GO addition sintered at different temperatures under strain rate of 0.0001 s-1
Fig.7 SEM fracture images of TiAl alloy (a, c) and Ti2AlC reinforced TiAl composites with 0.5%GO addition (b, d) sintered at 1300oC after tensile tests at 800oC (a, b) and 850oC (c, d) under strain rate of 0.0001 s-1
Fig.8 Low (a, b) and locally high (a1, b1) magnified SEM images of TiAl alloy sintered at 1300oC after tensile tests at 800oC(a, a1) and 850oC (b, b1)
Fig.9 Low (a, b) and locally high (a1, b1) magnified SEM images of Ti2AlC reinforced TiAl with 0.5%GO addition composite sintered at 1300oC after tensile tests at 800oC (a, a1) and 850oC (b, b1)
1
Chen R, Wang S, An Q, et al. Effect of hot extrusion and heat treatment on the microstructure and tensile properties of network structured TiBw/TC18 composites [J]. Acta Metall. Sin., 2022, 58: 1478
doi: 10.11900/0412.1961.2022.00187
Huo W T, Lei C X, Du Y, et al. Superior strength-ductility synergy of (TiC + Ti5Si3)/Ti composites with nacre-inspired architecture [J]. Composites, 2022, 240B: 109991
3
Jiao Z X, Wang Q Z, Yin F X, et al. Novel laminated multi-layer graphene/Cu-Al-Mn composites with ultrahigh damping capacity and superior tensile mechanical properties [J]. Carbon, 2022, 188: 45
4
Liu Y, Dong L L, Lu J W, et al. Microstructure and mechanical properties of SiC nanowires reinforced titanium matrix composites [J]. J. Alloys Compd., 2020, 819: 152953
5
Huang L J, An Q, Geng L, et al. Multiscale architecture and superior high-temperature performance of discontinuously reinforced titanium matrix composites [J]. Adv. Mater., 2021, 33: 2000688
6
Yang J R, Chen R R, Su Y Q, et al. Optimization of electromagnetic energy in cold crucible used for directional solidification of TiAl alloy [J]. Energy, 2018, 161: 143
7
Yang J R, Gao Z T, Zhang X G, et al. Continuous-cooling-transformation (CCT) behaviors and fine-grained nearly lamellar (FGNL) microstructure formation in a cast Ti-48Al-4Nb-2Cr Alloy [J]. Metall. Mater. Trans., 2020, 51A: 5285
8
Liu P, Hou B, Wang A Q, et al. Balancing the strength and ductility of Ti2AlC/TiAl composite with a bioinspired micro-nano laminated architecture [J]. Mater. Des., 2022, 220: 110851
9
Chen Y Y, Niu H Z, Tian J, et al. Research progress of particulates reinforced TiAl based composites [J]. Rare Met. Mater. Eng., 2011, 40: 2060
Fang H Z, Wang S, Chen R R, et al. The effects of the formation of a multi-scale reinforcing phase on the microstructure evolution and mechanical properties of a Ti2AlC/TiAl alloy [J]. Nanoscale, 2021, 13: 12565
11
Shen Y Y, Zhang G X, Jia Q, et al. Interfacial reaction and thermal stability of the SiCf/TiAl composites [J]. Acta Metall. Sin., 2022, 58: 1150
Guo Y F, Xiao S L, Chen Y Y, et al. High temperature tensile properties and fracture behavior of Y2O3-bearing Ti-48Al-2Cr-2Nb alloy [J]. Intermetallics, 2020, 126: 106933
13
Liu C Z, Wang Y P, Han W Z, et al. Achieving superior high-temperature strength and oxidation resistance of TiAl nanocomposite through in situ semicoherent MAX phase precipitation [J]. ACS Appl. Mater. Interfaces, 2022, 14: 8394
14
Ma T F, Li Q Y, Wang Y P, et al. Microstructure and mechanical properties of micro-nano Ti2AlC-reinforced TiAl composites [J]. Intermetallics, 2022, 146: 107563
15
Wang Y P, Liu C Z, Ma T F, et al. Improvement in oxidation resistance of TiAl alloys by in-situ precipitation of Ti2AlC at the interface of α2 and γ lamellae [J]. Corros. Sci., 2022, 208: 110639
16
Zhou H T, Su Y J, Liu N, et al. Modification of microstructure and properties of Ti-47Al-2Cr-4Nb-0.3W alloys fabricated by SPS with trace multilayer graphene addition [J]. Mater. Charact., 2018, 138: 1
17
Chen R R, Fang H Z, Chen X Y, et al. Formation of TiC/Ti2AlC and α2 + γ in in-situ TiAl composites with different solidification paths [J]. Intermetallics, 2017, 81: 9
18
Cheng J, Zhu S Y, Yu Y, et al. Microstructure, mechanical and tribological properties of TiAl-based composites reinforced with high volume fraction of nearly network Ti2AlC particulates [J]. J. Mater. Sci. Technol., 2018, 34: 670
doi: 10.1016/j.jmst.2017.09.007
19
Wu Z W, Hu R, Zhang T B, et al. Understanding the role of carbon atoms on microstructure and phase transformation of high Nb containing TiAl alloys [J]. Mater. Charact., 2017, 124: 1
20
Lu K, Lu L, Suresh S. Strengthening materials by engineering coherent internal boundaries at the nanoscale [J]. Science, 2009, 324: 349
doi: 10.1126/science.1159610
pmid: 19372422
21
Guo Y F, Chen Y Y, Xiao S L, et al. Influence of nano-Y2O3 addition on microstructure and tensile properties of high-Al TiAl alloys [J]. Mater. Sci. Eng., 2020, A794: 139803
22
Lin B C, Chen W, Yang Y, et al. Anisotropy of microstructure and tensile properties of Ti-48Al-2Cr-2Nb fabricated by electron beam melting [J]. J. Alloys Compd., 2020, 830: 154684
23
Biamino S, Penna A, Ackelid U, et al. Electron beam melting of Ti-48Al-2Cr-2Nb alloy: Microstructure and mechanical properties investigation [J]. Intermetallics, 2011, 19: 776
24
Wang J W, Luo Q, Wang H M, et al. Microstructure characteristics and failure mechanisms of Ti-48Al-2Nb-2Cr titanium aluminide intermetallic alloy fabricated by directed energy deposition technique [J]. Addit. Manuf., 2020, 32: 101007
25
Liu Z Q, Wang C Y, Wang W B, et al. Effects of Tantalum on the microstructure and properties of Ti-48Al-2Cr-2Nb alloy fabricated via laser additive manufacturing [J]. Mater. Charact., 2021, 179: 111317
26
Han J C, Dong J, Zhang S Z, et al. Microstructure evolution and tensile properties of conventional cast TiAl-based alloy with trace Ni addition [J]. Mater. Sci. Eng., 2018, A715: 41
27
Zhou W L, Shen C, Hua X M, et al. Twin-wire directed energy deposition-arc of Ti-48Al-2Cr-2Nb alloy: Feasibility, microstructure, and tensile property investigation [J]. Mater. Sci. Eng., 2022, A850: 143566