Wear Behavior of Fe-WC/Metal Double Layer Coatings Fabricated by Resistance Seam Weld Method

doi:10.11900/0412.1961.2018.00271

Acta Metall Sin

2019, Vol. 55

Issue (4): 537-546 DOI: 10.11900/0412.1961.2018.00271

Current Issue | Archive | Adv Search

Wear Behavior of Fe-WC/Metal Double Layer Coatings Fabricated by Resistance Seam Weld Method

Wenqin WANG^1,²,Zhaoman WANG¹,Yulong LI¹,De WANG³(

),Miao LI¹,Qing CHEN¹

1. School of Mechanical and Electrical Engineering, Nanchang University, Nanchang 330031, China
2. State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China
3. Institute of Applied Physics, Jiangxi Academy of Sciences, Nanchang 330029, China

Cite this article:

Wenqin WANG, Zhaoman WANG, Yulong LI, De WANG, Miao LI, Qing CHEN. Wear Behavior of Fe-WC/Metal Double Layer Coatings Fabricated by Resistance Seam Weld Method. Acta Metall Sin, 2019, 55(4): 537-546.

Download:

HTML

PDF(32341KB)
Export: BibTeX | EndNote (RIS)

Abstract

Fe-WC/metal double layer coatings containing Fe-C-Si super hard alloy (SHA) particles and tungsten carbide (WC) particles were fabricated on Al7075 substrates by resistance seam welding method to improve the wear resistance of aluminum alloys. The micro-structure and phase compositions of the Fe-WC/metal double layer coatings with different WC particle sizes (fine and coarse) were investigated by SEM and EPMA. Nano-hardness of different phases in the coatings were investigated by nano-indentation test. Finally, the friction behavior of the two kinds of Fe-WC /metal double layer coatings were contrasted by ball-on-disc test using WC and SUS 304 balls. The results show that the thicknesses of Fe-WC composite/metal double layer coatings were about 600 μm. The microstructure of the coatings was: WC/Fe composite (wear resistance layer)+Fe/Al composite (metal interlayer)+Al7075 substrate. When WC ball was used as the static counterpart, the wear mechanism of the coatings with fine and coarse WC particles were severe abrasive wear and brittle fracture with little abrasive wear, respectively. When SUS304 was used as the static counterpart, the coating with fine WC powder was demonstrated difficulty to be abraded due to the protection of the iron oxide adhesive layer, and the other proved a little brittle fracture. Moreover, the wear rate of both coatings using SUS304 ball was lower than that of WC ball in the ball-on-disc test.

Key words: resistance seam welding double layer coatings wear behavior

Received: 27 June 2018

ZTFLH:

TG174

Fund: National Natural Science Foundation of China(No.51765041);The Tribology Science Fund of State Key Laboratory of Tribology(No.5KLTLF17B07);Key Research and Development Project of Jiangxi Province(No.20171BBE50022)

	Service

	E-mail this article
	Add to citation manager
	E-mail Alert
	RSS
	（）
	Articles by authors
	Wenqin WANG
	Zhaoman WANG
	Yulong LI
	De WANG
	Miao LI
	Qing CHEN

URL:

https://www.ams.org.cn/EN/10.11900/0412.1961.2018.00271 OR https://www.ams.org.cn/EN/Y2019/V55/I4/537

Fig.1 Cross-sectional microstructures of the Fe-WC/metal double layer coatings (SHA—super hard alloy)(a, b) overview of the Coating-F and Coating-C, respectively(c, d) Fe-WC layer of the Coating-F and Coating-C, respectively(e, f) metal interlayer of the Coating-F and Coating-C, respectively

Fig.2 EPMA mappings of Fe-WC/metal double layer coatings(a) Fe-WC layer of the Coating-F (b) Fe-WC layer of the Coating-C (c) metal interlayer of the Coating-F (d) metal interlayer of the Coating-C

Fig.3 Results of microindentation test in metal interlayer of Coating F(a) testing positions (b) nano-hardness curve in different positions (c~e) indentations in points 1~3, respectively

Fig.4

Fig.5 Formation mechanism of Coating-F by resistance seam welding method

Fig.6 Worn surfaces of Coating-F (a~c) and Coating-C (d~f) against WC ball after BOD test(a, d) overview of surfaces (b, e) SHA surfaces (c, f) WC surfaces

Fig.7 Worn surfaces of Coating-F (a~c) and Coating-C (d~f) against SUS304 ball after BOD test(a, d) overview of surfaces (b, e) SHA surfaces (c, f) WC surfaces

Fig.8 EDS elemental mappings of worn surfaces of Coating-F (a) and Coating-C (b) against WC ball after BOD test

Fig.9 EDS elemental mappings of worn surfaces of Coating-F (a) and Coating-C (b) against SUS304 ball after BOD test

Fig.10 EDS elemental mappings of wear scar of WC ball sliding against coatings after BOD test(a) Coating-F (b) Coating-C

Fig.11 EDS elemental mappings of wear scar of SUS304 ball sliding against coatings(a) Coating-F (b) Coating-C (c) enlarged image of Coating-C

1	Poletti C, Balog M, Simancik F, et al. High-temperature strength of compacted sub-micrometer aluminium powder [J]. Acta Mater., 2010, 58: 3781
2	Miller W S, Zhuang L, Bottema J, et al. Recent development in aluminium alloys for the automotive industry [J]. Mater. Sci. Eng., 2000, A280: 37
3	Wang Y Q, Wang Y, Chen P M, et al. Microstructure, corrosion and wear resistances of microarc oxidation coating on Al alloy 7075 [J]. Acta Metall. Sin., 2011, 47: 455
3	王艳秋, 王岳, 陈派明等. 7071铝合金微弧氧化涂层的组织结构与耐蚀耐磨性能 [J]. 金属学报, 2011, 47: 455
4	Xiong Y Y, Li N, Jiang H W, et al. Microstructural evolutions of AA7055 aluminum alloy under dynamic and quasi-static compressions [J]. Acta Metall. Sin. (Engl. Lett.), 2014, 27: 272
5	Man H C, Zhang S, Cheng F T. Improving the wear resistance of AA 6061 by laser surface alloying with NiTi [J]. Mater. Lett., 2007, 61: 4058
6	Wang L P, Gao Y, Hu L T, et al. Research status and prospect of electrodeposited functional gradient materials [J]. Surf. Technol., 2006, 35: 1
6	王立平, 高燕, 胡丽天等. 电沉积功能梯度材料的研究现状及展望 [J]. 表面技术, 2006, 35: 1
7	Aliofkhazraei M, Rouhaghdam A S. Fabrication of functionally gradient nanocomposite coatings by plasma electrolytic oxidation based on variable duty cycle [J]. Appl. Surf. Sci., 2012, 258: 2093
8	Tang J, Xiong J, Guo Z X, et al. Microstructure and properties of CVD coated on gradient cemented carbide with different WC grain size [J]. Int. J. Refract Met. Hard Mater., 2016, 61: 128
9	Pellizzari M. High temperature wear and friction behaviour of nitrided, PVD-duplex and CVD coated tool steel against 6082 Al alloy [J]. Wear, 2011, 271: 2089
10	Wang L, Fu Q G, Zhao F L. A novel gradient SiC-ZrB2-MoSi2 coating for SiC coated C/C composites by supersonic plasma spraying [J]. Surf. Coat. Technol., 2017, 313: 63
11	Yang Y, Li K Z, Zhao Z G, et al. HfC-ZrC-SiC multiphase protective coating for SiC-coated C/C composites prepared by supersonic atmospheric plasma spraying [J]. Ceram. Int., 2017, 43: 1495
12	Zhu C, Wang Y G, An L N, et al. Microstructure and oxidation behavior of conventional and pseudo graded NiCrAlY/YSZ thermal barrier coatings produced by supersonic air plasma spraying process [J]. Surf. Coat. Technol., 2015, 272: 121
13	Liu F C, Mao Y Q, Lin X, et al. Microstructure and high temperature oxidation resistance of Ti-Ni gradient coating on TA2 titanium alloy fabricated by laser cladding [J]. Opt. Laser. Technol., 2016, 83: 140
14	Zhang Y. Research on current status of fabrication methods for functionally graded material [J]. Hot Working Technol., 2012, 41: 14
14	张勇. 功能梯度材料制备方法的研究现状 [J]. 热加工工艺, 2012, 41: 14
15	Cen Y D, Chen F R. Recent progress in numerical simulation of resistance seam welding [J]. Trans. Chin. Weld. Inst., 2016, 37(2): 123
15	岑耀东, 陈芙蓉. 电阻缝焊数值模拟研究进展 [J]. 焊接学报, 2016, 37(2): 123)
16	Li Y Q, Zhao H, Zhao X H, et al. Numerical simulation of RSW temperature field during aluminum alloys LB-RSW [J]. Trans. Chin. Weld. Inst., 2009, 30(4): 29
16	李永强, 赵贺, 赵熹华等. 铝合金LB-RSW焊接中RSW温度场的数值模拟 [J]. 焊接学报, 2009, 30(4): 29)
17	Zhao X H, Feng J C. Pressure Welding Method and Equipment [M]. Beijing: China Machine Press, 2005: 1
17	赵熹华, 冯吉才. 压焊方法及设备 [M]. 北京: 机械工业出版社, 2005: 1)
18	Khosravi A, Halvaee A, Hasannia M H. Weldability of electrogalvanized versus galvanized interstitial free steel sheets by resistance seam welding [J]. Mater. Des., 2013, 44: 90
19	Wang W Q, Yamaguchi T, Nishio K. Microstructure and wear behavior of cermet/iron alloy cladding layers on A6061 alloy coated by resistance seam welding method [J]. Acta Metall. Sin. (Engl. Lett.), 2015, 28: 414
20	Wang W Q, Wang D, Yamaguchi T, et al. Comparative study of wear performance of ceramic/iron composite coatings under two different wear modes [J]. Surf. Coat. Technol., 2017, 309: 136
21	Wang W Q, Yamaguchi T, Nishio K. Structure of iron-based cladding layer on Al-Mg-Si alloy coated by a resistance seam welding method [J]. Mater. Trans., 2014, 55: 1698
22	Xu J S, Zhang X C, Xuan F Z, et al. Tensile properties and fracture behavior of laser cladded WC/Ni composite coatings with different contents of WC particle studied by in-situ tensile testing [J]. Mater. Sci. Eng., 2013, A560: 744
23	He L, Tan Y F, Wang X L, et al. Tribological properties of WC and CeO2 particles reinforced in-situ synthesized NiAl matrix composite coatings at elevated temperature [J]. Surf. Coat. Technol., 2014, 244: 123
24	Wang T G, Song B H, Hua W G, et al. Influence of process parameters on the performance uniformity of detonation gun sprayed WC-Co coatings [J]. Acta Metall. Sin., 2011, 47: 115
24	王铁钢, 宋炳红, 华伟刚等. 工艺参数对爆炸喷涂WC-Co涂层性能均匀性的影响 [J]. 金属学报, 2011, 47: 115
25	Zhang F G, Zhu X P, Wang M Y, et al. Surface modification of WC-Ni cemented carbide for seals by high-intensity pulsed ion beam irradiation [J]. Acta Metall. Sin., 2011, 47: 958
25	张锋刚, 朱小鹏, 王明阳等. 强流脉冲离子束辐照WC-Ni硬质密封材料表面改性研究 [J]. 金属学报, 2011, 47: 958
26	Farid A, Guo S J. On the processing, microstructure, mechanical and wear properties of cermet/stainless steel layer composites [J]. Acta Mater., 2007, 55: 1467
27	Bolelli G, Börner T, Milanti A, et al. Tribological behavior of HVOF- and HVAF-sprayed composite coatings based on Fe-Alloy+WC-12% Co [J]. Surf. Coat. Technol., 2014, 248: 104
28	Zhou S F, Dai X Q. Microstructure evolution of Fe-based WC composite coating prepared by laser induction hybrid rapid cladding [J]. Appl. Surf. Sci., 2010, 256: 7395
29	Tong X, Li F H, Kuang M, et al. Effects of WC particle size on the wear resistance of laser surface alloyed medium carbon steel [J]. Appl. Surf. Sci., 2012, 258: 3214
30	Melendez N M, Narulkar V V, Fisher G A, et al. Effect of reinforcing particles on the wear rate of low-pressure cold-sprayed WC-based MMC coatings [J]. Wear, 2013, 306: 185
31	Onuoha C C, Jin C X, Farhat Z N, et al. The effects of TiC grain size and steel binder content on the reciprocating wear behaviour of TiC-316L stainless steel cermets [J]. Wear, 2016, 350-351: 116
32	Gong T M, Yao P P, Zuo X T, et al. Zhong, Influence of WC carbide particle size on the microstructure and abrasive wear behavior of WC-10Co-4Cr coatings for aircraft landing gear [J]. Wear, 2016, 362-363: 135
33	Han J C, Jafari M, Park C G, et al. Microstructure-property relations in WC-Co coatings sprayed from combinatorial Ni-plated and nanostructured powders [J]. Mater. Charact., 2017, 129: 207
34	Zhou D W, Peng Y, Xu S H, et al. Microstructure and mechanical property of steel/Al alloy laser welding with Sn powder addition [J]. Acta Metall. Sin., 2013, 49: 959
34	周惦武, 彭艳, 徐少华等. 添加Sn粉激光焊接钢铝合金异种金属的显微组织与性能 [J]. 金属学报, 2013, 49: 959
35	Chen M J, Huang J K, He C C, et al. Thermodynamic analysis of the formation of Fe-Al-Zn intermetallic compounds in Al/galvanized steel interface [J]. Acta Metall. Sin., 2016, 52: 113
35	陈满骄, 黄健康, 何翠翠等. Al/镀锌钢板焊接界面区Fe-Al-Zn金属间化合物形成的热力学分析 [J]. 金属学报, 2016, 52: 113
36	Wu Z Q, Xia Y, Li G, et al. Micro-mechanical properties of ceramic coating fabricated by plasma electrolytic oxidation on hot-dip aluminized steel [J]. Acta Metall. Sin., 2008, 44: 119
36	吴振强, 夏原, 李光等. 热浸铝钢等离子体电解氧化陶瓷层的微观力学特性 [J]. 金属学报, 2008, 44: 119
37	Bolelli G, Bonferroni B, Laurila J, et al. Micromechanical properties and sliding wear behaviour of HVOF-sprayed Fe-based alloy coatings [J]. Wear, 2012, 276-277: 29
38	Mi P B, Wang T, Ye F X. Influences of the compositions and mechanical properties of HVOF sprayed bimodal WC-Co coating on its high temperature wear performance [J]. Int. J.Refract. Met. Hard Mater., 2017, 69: 158
39	Kennedy F E, Lu Y, Baker I. Contact temperatures and their influence on wear during pin-on-disk tribotesting [J]. Tribol. Int., 2015, 82: 534
40	Farahani M V, Emadoddin E, Emamy M, et al. Effect of grain refinement on mechanical properties and sliding wear resistance of extruded Sc-free 7042 aluminum alloy [J]. Mater. Des., 2014, 54: 361
41	Lu Y, Baker I, Kennedy F E, et al. The effect of sliding velocity on the dry sliding wear of nanophase Fe30Ni20Mn25Al25 against yttria-stabilized zirconia [J]. Intermetallics, 2017, 83: 17

[1]	WANG Zhensheng GUO Jianting ZHOU Lanzhang SHENG Liyuan HU Zhuangqi. HIGH TEMPERATURE WEAR BEHAVIOR OF NiAl--Cr(Mo)--Ho--Hf EUTECTIC ALLOY[J]. 金属学报, 2009, 45(3): 297-301.

No Suggested Reading articles found!

Viewed

Full text

Abstract

Cited

Shared

Discussed