Bainitic rail steels have been extensively studied
as a solution to the considerable fatigue and wear issues experienced with conventional
pearlitic rails. With railway constructions in high-cold regions, the effect of
low temperatures on the fatigue
performance of railways has garnered considerable attention. Despite several
studies on the room-temperature fatigue performance of high-strength steels,
the effect of the microstructure, particularly retained austenite (RA), on the
low-temperature fatigue crack growth behavior in bainitic rail steels remains
unclear. This study examined the low-temperature fatigue crack propagation
behavior of U20Mn2SiCrNiMo (U20Mn)
bainitic rail steel subjected to hot rolling and air cooling. The
microstructure of the bainitic rail steel was characterized employing SEM, TEM,
EBSD, and XRD. The conventional mechanical properties and fatigue crack propagation
rate (d
a/d
N;
where
a is the crack length and
N is the number of stress cycles) were
determined at room temperature (25 ℃) and −40 ℃. The results demonstrated that the U20Mn bainitic rail steel was
primarily composed of a granular bainite/martensite multiphase structure, with
approximately 10% (volume fraction) RA. A decrease in the experimental
temperature increased the tensile and yield strength of the U20Mn rail steel;
however, its impact toughness decreased. The d
a/d
N vs. stress intensity factor (Δ
K) curves for U20Mn
rail steel at 20 ℃ and −40 ℃ indicated that the
fatigue crack propagation rate reduced at low temperatures within the Δ
K range of 8–20 MPa·m
1/2. However, an examination of the fatigue
fracture surface revealed a transition from ductile to brittle fractures at −40 ℃. This indicates that the combined effects of the
increased strength, decreased toughness, and changes in the stability of RA at low
temperatures are the underlying factors responsible for the variation in the
low-temperature fatigue crack propagation rate of bainitic rail steel. These
findings are expected to guide the design of low-temperature fatigue-resistant bainitic
rail steel by optimizing the volume fraction and RA stability.