减少钛合金表面氧化的阴极电保护激光加工的研究
收稿日期: 2022-09-23
修回日期: 2022-11-24
网络出版日期: 2023-03-28
基金资助
国家自然科学基金项目(51575193);广东省基础与应用基础研究基金自然科学基金面上项目(2021A1515010879);云浮市2021年省科技创新战略专项资金项目(2021090201);广州市基础与应用基础研究项目(202201011848);广州番禺职业技术学院科技一般项目(2021KJ12)
Study on Cathodic Protection Assisted Laser Processing (CPALP) for Reducing Titanium Alloy Surface Oxidation
Received date: 2022-09-23
Revised date: 2022-11-24
Online published: 2023-03-28
Supported by
National Natural Science Foundation of China(51575193);Natural Science Foundation of Guangdong Foundation for Basic and Applied Basic Research(2021A1515010879);Yunfu 2021 Provincial Science and Technology Innovation Strategic Special Fund Project(2021090201);Guangzhou Basic and Applied Basic Research Project(202201011848);Guangzhou Panyu Polytechnic Science and Technology General Project(2021KJ12)
针对Ti及钛合金在激光加工过程中极易发生表面氧化的问题,提出了一种基于惰性电解液的阴极电保护激光加工工艺。利用SEM和EDS表征了该工艺中不同工作电流和电解液下加工区域的微观形貌和O含量。结果表明,利用电流竞争和提高电解液惰性的2个思路,可以降低激光加工区域的O含量。在工作电流为600 mA、电解液是0.2 mol/L KNaC₄H₄O₆ (酒石酸钾钠)的40%EtOH溶液时,加工区域极少产生裂纹、气孔等缺陷,且含O量降至4.9%。利用电压表和参比电极测量了装置的工作回路伏安特性曲线和阴极极化曲线,以明确本工艺的电力要求和样品的极化状况。结果表明,工作电流在150~900 mA的区间里,工作回路伏安特性曲线和阴极极化曲线都呈明显的线性关系。分析2条曲线,佐证了电解液惰性与O含量的关系:提高电解液惰性可以减少加工区域H2O的供给,从而以减少反应物的方式阻止H2O氧化Ti的反应正向移动,降低O含量。
梁良 , 姜治康 , 谭欢恒 , 陈健 , 姜长城 , 易根苗 , 林新贵 . 减少钛合金表面氧化的阴极电保护激光加工的研究[J]. 金属学报, 2024 , 60(12) : 1607 -1614 . DOI: 10.11900/0412.1961.2022.00472
Titanium and its alloys are highly susceptible to surface oxidation during laser processing. To address this issue, a cathodic electric protection laser processing technique based on an inert electrolyte is proposed. Further, to investigate the effectiveness of this technique, the microscopic morphology and the O content of laser processed area were characterized using SEM and EDS under different operating currents and electrolytes. The results prove that the O content of the laser processed area can be reduced by applying the following two approaches: current competition and the enhancement of the electrolyte's inertness. For an electrolyte obtained by dissolving 0.2 mol/L KNaC4H4O6 (potassium sodium tartrate) in 40%EtOH and at an operating current of 600 mA, the processed area exhibited minimal defects, such as cracks and porosity, and the O content was reduced to 4.9%. A voltmeter and a reference electrode were used to determine the working circuit volt-ampere characteristic curve and the cathodic polarization curve. The results revealed that the curves exhibit an evident linear relationship within the operating current range of 150~900 mA. Further analysis supports the relationship between the electrolyte inertness and the O content: enhancing the electrolyte's inertness reduces the supply of H2O in the processing area, thereby preventing the reaction between H2O and Ti through the method of reducing reactants. Consequently, the O content is reduced.
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