研究论文

Cr2AlC涂层相结构演变对力学性能的影响

  • 袁江淮 ,
  • 王振玉 ,
  • 马冠水 ,
  • 周广学 ,
  • 程晓英 ,
  • 汪爱英
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  • 1上海大学 材料科学与工程学院 上海 200072
    2中国科学院宁波材料技术与工程研究所 中国科学院海洋新材料与应用技术重点实验室 宁波 315201
袁江淮,男,1997年生,硕士
汪爱英,aywang@nimte.ac.cn,主要从事表面强化涂层材料与功能改性研究

收稿日期: 2022-09-05

  修回日期: 2022-10-30

  网络出版日期: 2022-11-10

基金资助

国家自然科学基金项目(52025014);国家自然科学基金项目(52171090);国家自然科学基金项目(52101109);宁波市自然科学基金项目(2021J220)

Effect of Phase-Structure Evolution on Mechanical Properties of Cr2AlC Coating

  • YUAN Jianghuai ,
  • WANG Zhenyu ,
  • MA Guanshui ,
  • ZHOU Guangxue ,
  • CHENG Xiaoying ,
  • WANG Aiying
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  • 1School of Materials Science and Engineering, Shanghai University, Shanghai 200072, China
    2Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
WANG Aiying, professor, Tel: (0574)86685170, E-mail: aywang@nimte.ac.cn

Received date: 2022-09-05

  Revised date: 2022-10-30

  Online published: 2022-11-10

Supported by

National Natural Science Foundation of China(52025014);National Natural Science Foundation of China(52171090);National Natural Science Foundation of China(52101109);Ningbo Natural Science Foundation(2021J220)

摘要

采用电弧复合磁控溅射技术在镍基高温合金基底表面沉积了Cr-Al-C涂层,通过后续热处理获得了高纯Cr2AlC MAX相涂层,研究了Cr2AlC涂层在1073、1123、1173和1223 K退火2 h后的微观结构演变及其对力学性能的影响。利用XRD、SEM和EDS表征了涂层的相结构、表面/截面形貌和元素分布,利用Vickers压痕仪和纳米压痕仪分析了涂层的硬度和韧性等力学性能。结果表明,随着退火温度的升高,Cr2AlC相逐步分解转变为Cr2Al、Cr7C3和Cr23C6相,元素间扩散作用逐渐增强,但相结构演变没有导致涂层/基底界面的失配,且涂层依然能够保持较高的硬度(超过11 GPa)和弹性模量(超过280 GPa)。由于脆性CrC x 相的形成和Al元素的扩散,高温退火后涂层的韧性有轻微下降。

本文引用格式

袁江淮 , 王振玉 , 马冠水 , 周广学 , 程晓英 , 汪爱英 . Cr2AlC涂层相结构演变对力学性能的影响[J]. 金属学报, 2023 , 59(7) : 961 -968 . DOI: 10.11900/0412.1961.2022.00438

Abstract

With the rapid advancements in high-tech aeroengines and gas turbines, surface protective coatings are of increasing interest for enhancing the mechanical and corrosive performances of blade components under harsh high-temperature conditions. Owing to the unique nanolaminate structure, Cr2AlC coating, a typical Cr-Al-C ceramic comprising MAX phases, provides an excellent combination of metallic and ceramic properties, including high-temperature oxidation resistance and superior damage tolerance. In this work, Cr2AlC coatings were achieved on nickel-based superalloy substrates using a hybrid deposition system with a cathodic arc and magnetron sputtering source and subsequent annealing. Particularly, the effect of microstructure evolution on the mechanical properties of Cr2AlC coating was studied under various thermal annealing temperatures of 1073, 1123, 1173, and 1223 K for 2 h. The phase structure, surface morphology, cross-sectional morphology, and elemental distribution of the coatings were characterized by XRD, SEM, and EDS. The mechanical properties, including the hardness and toughness of the coatings, were tested by nanoindentation and Vickers indentation. The results showed that the Cr2AlC MAX phase was decomposed and transformed into Cr2Al, Cr7C3, and Cr27C6 phases at higher annealing temperatures, and element diffusion of the coatings was also observed. Moreover, it was noted that the transition in the phase structure did not lead to the misfit of the interface, and the coatings maintained both a high hardness of 11 GPa and elastic modulus of 280 GPa, regardless of the annealing process. The slight decrease in toughness for annealed coatings could be attributed in the formation of brittle chromium carbides and Al element diffusion. Such Cr2AlC MAX phase coatings are promising candidates as protective materials for wide applications in harsh high-temperatures applications.

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