综述

选区激光熔化 γ' 相强化镍基高温合金裂纹形成机理与抗裂纹设计研究进展

  • 祝国梁 ,
  • 孔德成 ,
  • 周文哲 ,
  • 贺戬 ,
  • 董安平 ,
  • 疏达 ,
  • 孙宝德
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  • 1.上海交通大学 材料科学与工程学院 上海市先进高温材料及其精密成形重点实验室 上海 200240
    2.上海交通大学 金属基复合材料国家重点实验室 上海 200240
祝国梁,男,1983年生,研究员,博士

收稿日期: 2022-09-01

  修回日期: 2022-10-09

  网络出版日期: 2022-11-01

基金资助

中国博士后科学基金项目(2022TQ0203)

Research Progress on the Crack Formation Mechanism and Cracking-Free Design of γ' Phase Strengthened Nickel-Based Superalloys Fabricated by Selective Laser Melting

  • Guoliang ZHU ,
  • Decheng KONG ,
  • Wenzhe ZHOU ,
  • Jian HE ,
  • Anping DONG ,
  • Da SHU ,
  • Baode SUN
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  • 1.Shanghai Key Laboratory of Advanced High Temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
    2.State Key Laboratory of Metal Matrix Composite Materials, Shanghai Jiao Tong University, Shanghai 200240, China
ZHU Guoliang, professor, Tel: 13472640289, E-mail: glzhu@sjtu.edu.cn

Received date: 2022-09-01

  Revised date: 2022-10-09

  Online published: 2022-11-01

Supported by

China Postdoctoral Science Foundation(2022TQ0203)

摘要

传统牌号高强镍基高温合金具有较宽的凝固温度区间、较高比例的低熔点共晶相,在增材制造快速非平衡凝固过程中易产生裂纹等缺陷;同时,热处理过程中残余应力释放和γ'相快速析出导致应变时效裂纹的形成,严重限制了其在激光增材制造领域的应用与推广。基于此,本文综述了近年来国内外研究组及作者团队在选区激光熔化高强镍基高温合金裂纹形成机理与抗裂纹设计(成形工艺参数优化、热处理制度调控以及合金成分设计)领域相关的研究进展,并对激光增材制造γ'相强化镍基高温合金裂纹调控的研究进行了展望。

本文引用格式

祝国梁 , 孔德成 , 周文哲 , 贺戬 , 董安平 , 疏达 , 孙宝德 . 选区激光熔化 γ' 相强化镍基高温合金裂纹形成机理与抗裂纹设计研究进展[J]. 金属学报, 2023 , 59(1) : 16 -30 . DOI: 10.11900/0412.1961.2022.00434

Abstract

Traditional high-strength nickel-based superalloys have a wide solidification temperature range and high proportion of low melting point eutectic phases, which are prone to cracking during rapid nonequilibrium solidification. The residual stress release and rapid nucleation of γ' precipitate during the post-heat treatment process result in crack formation for high-strength nickel-based superalloys, which limits their application and promotion in the field of additive manufacturing. In this review, the research progress in crack formation mechanism and cracking-free design (printing parameter optimization, post-treatment regulation, and alloying design) of high-strength nickel-based superalloys fabricated via additive manufacturing is presented. Additionally, research prospects related to crack control of additively manufactured high-strength nickel-based superalloys are proposed.

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