研究论文

低碳钢Q235、管线钢L415和压力容器钢16MnNi在湛江高湿高辐照海洋工业大气环境下的初期腐蚀行为

  • 李小涵 ,
  • 曹公望 ,
  • 郭明晓 ,
  • 彭云超 ,
  • 马凯军 ,
  • 王振尧
展开
  • 1中国科学技术大学 材料科学与工程学院 沈阳 110016
    2中国科学院金属研究所 沈阳 110016
    3国家管网集团东部原油储运有限公司 徐州 221008
李小涵,女,1997年生,硕士生
王振尧,zhywang@imr.ac.cn,主要从事自然环境腐蚀方面的研究;
曹公望,gwcao@imr.ac.cn,主要从事金属大气腐蚀方面的研究

收稿日期: 2021-07-27

  修回日期: 2021-09-08

  网络出版日期: 2021-10-28

Initial Corrosion Behavior of Carbon Steel Q235, Pipeline Steel L415, and Pressure Vessel Steel 16MnNi Under High Humidity and High Irradiation Coastal-Industrial Atmosphere in Zhanjiang

  • LI Xiaohan ,
  • CAO Gongwang ,
  • GUO Mingxiao ,
  • PENG Yunchao ,
  • MA Kaijun ,
  • WANG Zhenyao
Expand
  • 1School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
    2Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
    3PipeChina Network Corporation Eastern Oil Storage and Transportation Co., Ltd., Xuzhou 221008, China
WANG Zhenyao, professor, Tel: (024)23893544, E-mail: zhywang@imr.ac.cn;
CAO Gongwang, Tel: 15040144450, E-mail: gwcao@imr.ac.cn

Received date: 2021-07-27

  Revised date: 2021-09-08

  Online published: 2021-10-28

摘要

通过失重分析、腐蚀形貌观察、腐蚀产物分析和电化学测试等方法,对油库常用金属材料低碳钢Q235、管线钢L415和压力容器钢16MnNi暴露在湛江实际真实大气环境中180 d的初期腐蚀行为进行研究。结果表明,大气中的Cl-、SO2和紫外辐照的协同作用加剧了油库常用材料的腐蚀。锈层成分显著影响钢材的腐蚀过程,在此环境下,3种材料服役相同时间时,发生的腐蚀差异主要是由于腐蚀产物的种类和含量造成的。由于低碳钢Q235锈层中含有较多的β-FeOOH、γ-FeOOH和Fe3O4,导致其较高的腐蚀速率。

本文引用格式

李小涵 , 曹公望 , 郭明晓 , 彭云超 , 马凯军 , 王振尧 . 低碳钢Q235、管线钢L415和压力容器钢16MnNi在湛江高湿高辐照海洋工业大气环境下的初期腐蚀行为[J]. 金属学报, 2023 , 59(7) : 884 -892 . DOI: 10.11900/0412.1961.2021.00305

Abstract

The Zhanjiang oil station is located near the sea, and corrosion factors such as Cl-, SO2, humidity, and UV irradiation in the surrounding environment will endanger the service life of the common materials. Carbon steel Q235 is commonly used as an oil tank pressure ring, pipeline steel L415 is used for oil and gas transportation, and pressure vessel steel 16MnNi is commonly used as the outer wall material of an oil tank. These materials are easily corroded when they are directly exposed to the atmosphere, but there have been few studies in recent years on the short-term corrosion behaviour of common metal materials in oil stations in high humidity and high irradiation industrial marine atmosphere environments. In this work, the initial corrosion behaviour of carbon steel Q235, pipeline steel L415, and pressure vessel steel 16MnNi exposed to the real Zhanjiang atmospheric environment for 180 d were studied through weight loss analysis, corrosion product analysis, corrosion morphology observation, and electrochemical analysis. According to the thickness loss data, carbon steel Q235 had the weakest corrosion resistance of the three materials, whereas pipeline steel L415 had the best corrosion resistance. These common materials were exposed to the same atmospheric environment for the same amount of time, resulting in the same corrosion products in the rust layer, which contained α-FeOOH, γ-FeOOH, and Fe3O4. The difference was that the rust layer of carbon steel Q235 contained a high concentration of β-FeOOH, which may have facilitated the corrosion process. The concentration of γ-FeOOH and Fe3O4 varied amongst the three materials. The rust layer of carbon steel Q235 contained more γ-FeOOH and Fe3O4, followed by pressure vessel steel 16MnNi and pipeline steel L415, which had the least γ-FeOOH and Fe3O4. Furthermore, carbon steel Q235 had the thinnest rust layer and the greatest thickness loss, whereas pipeline steel L415 and pressure vessel steel 16MnNi had a thicker rust layer and less thickness loss. The results of electrochemical experiments showed that the rust layer of carbon steel Q235 has the weakest ability to protect the matrix, whereas the rust layer of L415 has the best ability to protect the matrix. Additionally, the synergistic effect of Cl-, SO2, and UV irradiation destroyed the protective layer of the rust layer and accelerated the corrosion.

参考文献

1 Han W, Yu G C, Wang Z Y, et al. Characterisation of initial atmospheric corrosion carbon steels by field exposure and laboratory simulation [J]. Corros. Sci., 2007, 49: 2920
2 Song Q Q, Wang X D, Pan B Y, et al. Effect of relative humidity on corrosion of Q235 carbon steel under thin electrolyte layer in simulated marine atmosphere [J]. Anti-Corros. Methods Mater., 2020, 67: 187
3 Zheng L Y, Cao F H, Liu W J, et al. Corrosion behavior of Q235 in simulated natural environment by electrochemical technology [J]. Equip. Environ. Eng., 2011, 8(4): 8
  郑利云, 曹发和, 刘文娟 等. Q235钢在模拟自然环境下失效行为的电化学研究 [J]. 装备环境工程, 2011, 8(4): 8
4 Stratmann M, Bohnenkamp K, Engell H J. An electrochemical study of phase-transitions in rust layers [J]. Corros. Sci., 1983, 23: 969
5 Casta?o J G, Botero C A, Restrepo A H, et al. Atmospheric corrosion of carbon steel in Colombia [J]. Corros. Sci., 2010, 52: 216
6 Cai Y K, Zhao Y, Ma X B, et al. Influence of environmental factors on atmospheric corrosion in dynamic environment [J]. Corros. Sci., 2018, 137: 163
7 He J X, Qin X Z, Yi P, et al. Corrosion exposure study on Q235 steel in marine atmospheric [J]. Surf. Technol., 2006, 35(4): 21
  何建新, 秦晓洲, 易 平 等. Q235钢海洋大气腐蚀暴露试验研究 [J]. 表面技术, 2006, 35(4): 21
8 Song L Y, Chen Z Y. The role of UV illumination on the NaCl-induced atmospheric corrosion of Q235 carbon steel [J]. Corros. Sci., 2014, 86: 318
9 Mao X, Liu X, Revie R W. Pitting corrosion of pipeline steel in dilute bicarbonate solution with chloride ions [J]. Corrosion, 1994, 50: 651
10 Chen H L, Wei Y. Mechanism of industrial atmospheric corrosion for carbon steel [J]. Corros. Prot., 2006, 27: 284
  陈惠玲, 魏 雨. 碳钢在含SO2环境大气中腐蚀机理的研究 [J]. 腐蚀与防护, 2006, 27: 284
11 Lv W Y, Wang Z Y, Yu Q C, et al. Synergic effect of NaHSO3 and NaCl on atmospheric corrosion of Q235 steel [J]. Corros. Sci. Prot. Technol., 2015, 27: 545
  吕旺燕, 王振尧, 于全成 等. NaHSO3和NaCl对Q235钢大气腐蚀的协同作用 [J]. 腐蚀科学与防护技术, 2015, 27: 545
12 Kamimura T, Hara S, Miyuki H, et al. Composition and protective ability of rust layer formed on weathering steel exposed to various environments [J]. Corros. Sci., 2006, 48: 2799
13 Palsson N S, Wongpinkaew K, Khamsuk P, et al. Outdoor atmospheric corrosion of carbon steel and weathering steel exposed to the tropical-coastal climate of Thailand [J]. Mater. Corros., 2020, 71: 1019
14 Han W, Pan C, Wang Z Y, et al. Initial atmospheric corrosion of carbon steel in industrial environment [J]. J. Mater. Eng. Perform., 2015, 24: 864
15 Ma Y T, Li Y, Wang F H. The effect of β-FeOOH on the corrosion behavior of low carbon steel exposed in tropic marine environment [J]. Mater. Chem. Phys., 2008, 112: 844
16 Ma Y T, Li Y, Wang F H. Corrosion of low carbon steel in atmospheric environments of different chloride content [J]. Corros. Sci., 2009, 51: 997
17 Yu Q C, Wang Z Y, Wang C. Corrosion behaviors of low alloy steel and carbon steel deposited with NaCl and NaHSO3 under dry/humid alternative condition [J]. Acta Metall. Sin., 2010, 46: 1133
  于全成, 王振尧, 汪 川. 表面沉积NaCl和NaHSO3的低合金钢和碳钢在干湿交替条件下的腐蚀行为 [J]. 金属学报, 2010, 46: 1133
18 Hao L, Zhang S X, Dong J H, et al. Evolution of corrosion of MnCuP weathering steel submitted to wet/dry cyclic tests in a simulated coastal atmosphere [J]. Corros. Sci., 2012, 58: 175
19 Hao L, Zhang S X, Dong J H, et al. Evolution of atmospheric corrosion of MnCuP weathering steel in a simulated coastal-industrial atmosphere [J]. Corros. Sci., 2012, 59: 270
20 Xiao K, Dong C F, Li X G, et al. Effect of deposition of NaCl on the initial atmospheric corrosion of Q235 [J]. J. Chin. Soc. Corros. Prot., 2006, 26: 26
  肖 葵, 董超芳, 李晓刚 等. NaCl颗粒沉积对Q235钢早期大气腐蚀的影响 [J]. 中国腐蚀与防护学报, 2006, 26: 26
21 Hao L, Zhang S X, Dong J H, et al. Rusting evolution of MnCuP weathering steel submitted to simulated industrial atmospheric corrosion [J]. Metall. Mater. Trans., 2012, 43A: 1724
22 Guo M X, Pan C, Wang Z Y, et al. A study on the initial corrosion behavior of carbon steel exposed to a simulated coastal-industrial atmosphere [J]. Acta Metall. Sin., 2018, 54: 65
  郭明晓, 潘 晨, 王振尧 等. 碳钢在模拟海洋工业大气环境中初期腐蚀行为研究 [J]. 金属学报, 2018, 54: 65
23 Yamashita M, Konishi H, Kozakura T, et al. In situ observation of initial rust formation process on carbon steel under Na2SO4 and NaCl solution films with wet/dry cycles using synchrotron radiation X-rays [J]. Corros. Sci., 2005, 47: 2492
24 St?hl K, Nielsen K, Jiang J Z, et al. On the akaganéite crystal structure, phase transformations and possible role in post-excavational corrosion of iron artifacts [J]. Corros. Sci., 2003, 45: 2563
25 Asami K, Kikuchi M. In-depth distribution of rusts on a plain carbon steel and weathering steels exposed to coastal-industrial atmosphere for 17 years [J]. Corros. Sci., 2003, 45: 2671
26 Asami K, Kikuchi M. Characterization of rust layers on weathering steels air-exposed for a long period [J]. Mater. Trans., 2002, 43: 2818
27 Chen W J, Hao L, Dong J H, et al. Effect of sulphur dioxide on the corrosion of a low alloy steel in simulated coastal industrial atmosphere [J]. Corros. Sci., 2014, 83: 155
28 Antony H, Perrin S, Dillmann P, et al. Electrochemical study of indoor atmospheric corrosion layers formed on ancient iron artefacts [J]. Electrochim. Acta, 2007, 52: 7754
29 Alcántara J, Chico B, Díaz I, et al. Airborne chloride deposit and its effect on marine atmospheric corrosion of mild steel [J]. Corros. Sci., 2015, 97: 74
30 Wang Z G, Wang M, Jiang J, et al. Atmospheric corrosion analysis and rust evolution research of Q235 carbon steel at different exposure stages in Chengdu atmospheric environment of China [J]. Scanning, 2020, 2020: 9591516
31 Zhang X, Xiao K, Dong C F, et al. In situ Raman spectroscopy study of corrosion products on the surface of carbon steel in solution containing Cl- and S O 4 2 - [J]. Eng. Failure Anal., 2011, 18: 1981
32 Fajardo S, Llorente I, Jiménez J A, et al. Effect of Mn additions on the corrosion behaviour of TWIP Fe-Mn-Al-Si austenitic steel in chloride solution [J]. Corros. Sci., 2019, 154: 246
33 Li C L, Ma Y T, Li Y, et al. EIS monitoring study of atmospheric corrosion under variable relative humidity [J]. Corros. Sci., 2010, 52: 3677
34 Pan C, Guo M X, Han W, et al. Study of corrosion evolution of carbon steel exposed to an industrial atmosphere [J]. Corros. Eng. Sci. Technol., 2019, 54: 241
35 Wang J H, Wei F I, Chang Y S, et al. The corrosion mechanisms of carbon steel and weathering steel in SO2 polluted atmospheres [J]. Mater. Chem. Phys., 1997, 47: 1
36 Song L Y, Ma X M, Chen Z Y, et al. The role of UV illumination on the initial atmospheric corrosion of 09CuPCrNi weathering steel in the presence of NaCl particles [J]. Corros. Sci., 2014, 87: 427
文章导航

/