基于有限元分析的准晶磨料强化不锈钢表面钝化行为
收稿日期: 2019-09-18
修回日期: 2019-11-28
网络出版日期: 2020-03-27
基金资助
国家自然科学基金项目(51901094);国家自然科学基金项目(51771087);辽宁省博士科研启动基金计划项目(2019-BS-124);辽宁省创新人才支持计划项目(LR2017052);辽宁科技大学基金项目(2019RC06);辽宁科技大学基金项目(601011507-07)
Passivation Behavior on the Surface of Stainless Steel Reinforced by Quasicrystal-Abrasive via Finite Element Simulation
Received date: 2019-09-18
Revised date: 2019-11-28
Online published: 2020-03-27
Supported by
National Natural Science Foundation of China(51901094);National Natural Science Foundation of China(51771087);Doctoral Scientific Start-Up Research Foundation of Liaoning Province(2019-BS-124);Innovative Talents Support Plan of Liaoning Province(LR2017052);Foundation of University of Science and Technology LiaoNing(2019RC06);Foundation of University of Science and Technology LiaoNing(601011507-07)
分别选用金刚石、Al2O3和准晶的单颗粒切削模型对不锈钢表面进行有限元仿真,定性表征准晶磨料对不锈钢表面的作用特点,结合硬度、Mott-Schottky曲线和动电位极化曲线等实验结果,综合分析准晶磨料强化不锈钢表面钝化膜的耐蚀机理。结果表明,经准晶单颗粒磨料反复磨削后,不锈钢表层的等效塑性应变最大,最高可达73%,此结果与实测的碾磨系数变化规律相符。经准晶处理的不锈钢,其纵向影响层表现出较高的梯度等效应力分布特点,与实验测得的不锈钢表层不同深度硬度的变化规律一致,即准晶磨料处理的不锈钢的硬度在不同深度的影响层都保持最高值。Mott-Schottky曲线最低载流子浓度表明,准晶磨料处理的不锈钢表面形成比较完整的钝化膜;动电位极化曲线最小维钝电流密度说明准晶处理的不锈钢表面更容易钝化。
陈永君 , 白妍 , 董闯 , 解志文 , 燕峰 , 吴迪 . 基于有限元分析的准晶磨料强化不锈钢表面钝化行为[J]. 金属学报, 2020 , 56(6) : 909 -918 . DOI: 10.11900/0412.1961.2019.00309
The quasicrystal (QC)-abrasive wear produces a flattened surface compared with traditional abrasives when used to polish metals, opening up new application fields for QC in particle form, but the influence range and extent of QC-abrasive on metal surface are not clear. In this work, the single particle grinding model was used for finite element simulation to qualitatively characterize the effect of QC-abrasive on the subsurface of stainless steel, which was ground by diamond, Al2O3 and QC single particle abrasive, respectively. The effects of three kinds of abrasives on the equivalent stress and strain of stainless steel surface were compared. Combined with the measurement of the gradient hardness of stainless steel subsurface, the Mott-Schottky plots and potentiodynamic polarization curve were given, analyzing the corrosion resistance mechanism of passivation film formed on the surface of stainless steel pretreated with QC-abrasive. The results show that the equivalent plastic strain of the stainless steel surface is the highest, up to 73%, when it is ground by QC single particle abrasive repeatedly for six times, which is consistent with the smearing coefficient measured in the experiment. The smearing-dominating on the surface of stainless steel treated with QC-abrasive is strengthened with time increased, but diamond and Al2O3 abrasives are improved cutting-dominating with time increased. At the same time, a large number of plastic deformation areas accumulated a higher stress, longitudinal sub-surface of stainless steel treated by QC-abrasive show a higher gradient distribution of equivalent stress. The simulation results are consistent with the changes of hardness of stainless steel at different depths measured in the experiment. The hardness of QC-abrasive treated stainless steel maintains the highest value at 200, 400 and 1800 nm to the surface, respectively. It is manifested as the gradient law of gradual decrease from the surface layer to the interior of the matrix. The Mott-Schottky plots with the minimum carrier concentration prove a large amount of plasticity accumulated on the subsurface of stainless steel treated via QC-abrasive, providing the preferred channel for the passivation element to bond with oxygen when the passivation film is formed on the surface. It can promote the formation of a complete passivation film on surface. The minimum passivation current density with 0.73×10-6 A/cm2 of potentiodynamic polarization curve indicates that QC-abrasive pretreated the surface of stainless steel is easier to be passivated. It is also less likely to be punctured to form pitting corrosion due to the relatively high breakdown potential.
| [1] | Shechtman D, Blech I, Gratias D, et al. Metallic phase with long-range orientational order and No translational symmetry [J]. Phys. Rev. Lett., 1984, 53: 1951 |
| [2] | Mackay A L. A dense non-crystallographic packing of equal spheres [J]. Acta Crystallogr., 1962, 15: 916 |
| [3] | Suck J B, Schreiber M, H?ussler P. Quasicrystals: An Introduction to Structure, Physical Properties and Applications [M]. Berlin Heidelberg: Springer, 2002: 116 |
| [4] | Tsai A P, Guo J Q, Abe E, et al. Alloys—A stable binary quasicrystal [J]. Nature, 2000, 408: 537 |
| [5] | Dong C. Quasicrystalline Materials [M]. Beijing: National Defense Industry Press, 1998: 158 |
| [5] | 董 闯. 准晶材料 [M]. 北京: 国防工业出版社, 1998: 158 |
| [6] | Dubois J M, Brunet P, Costin W, et al. Friction and fretting on quasicrystals under vacuum [J]. J. Non-Cryst. Solids, 2004, 334-335: 475 |
| [7] | Dubois J M, Kang S S, Massiani Y. Application of quasicrystalline alloys to surface coating of soft metals [J]. J. Non-Cryst. Solids, 1993, 153-154: 443 |
| [8] | Dubois J M, de Weerd M C, Brenner J, et al. Surface energy of complex- and simple- metallic compounds as derived from friction test in vacuum [J]. Philos. Mag., 2006, 86: 797 |
| [9] | H?ttestrand M, Nilsson J O, Stiller K, et al. Precipitation hardening in a 12%Cr-9%Ni-4%Mo-2%Cu stainless steel [J]. Acta Mater., 2004, 52: 1023 |
| [10] | Inoue A, Watanabe M, Kimura H M, et al. High mechanical strength of quasicrystalline phase surrounded by fcc-Al phase in rapidly solidified Al-Mn-Ce alloys [J]. Mater. Trans., JIM, 1992, 33: 723 |
| [11] | Jenks C J, Thiel P A. Surface properties of quasicrystals [J]. MRS Bull., 1997, 22: 55 |
| [12] | Kenzari S, Bonina D, Dubois J M, et al. Quasicrystal-polymer composites for selective laser sintering technology [J]. Mater. Des., 2012, 35: 691 |
| [13] | Zhang T, Yuan W J, Gong Z L. AlcCuaXb alloy powder engine oil additive applicable to engine and preparation method thereof [P]. Chin Pat, CN101570711B, 2012 |
| [13] | 张 涛, 员文杰, 宫志利. 一种适用于发动机的AlcCuaXb合金粉机油添加剂及其制备方法 [P]. 中国专利, CN101570711B, 2012) |
| [14] | Chen Y J, Qiang J B, Dong C. Smearing-type wear behavior of Al62Cu25.5Fe12.5 quasicrystal abrasive on soft metals [J]. Intermetallics, 2016, 68: 23 |
| [15] | Chen Y J, Hu X G, Qiang J B, et al. Quasicrystal abrasive polishing on soft metals via a characteristic smearing wear mechanism for efficient surface flattening, hardening and corrosion enhancement [J]. Acta Metall. Sin., 2016, 52: 1353 |
| [15] | 陈永君, 胡小刚, 羌建兵等. 准晶磨料的“碾抹”特性对软金属表面的平整性、硬度及耐蚀性的影响 [J]. 金属学报, 2016, 52: 1353 |
| [16] | Yan L, Jiang F, Rong Y M. Grinding mechanism based on single grain cutting simulation [J]. J. Mech. Eng., 2012, 48(11): 172 |
| [16] | 言 兰, 姜 峰, 融亦鸣. 基于数值仿真技术的单颗磨粒切削机理 [J]. 机械工程学报, 2012, 48(11): 172 |
| [17] | Klocke F, Beck T, Hoppe S, et al. Examples of FEM application in manufacturing technology [J]. J. Mater. Process. Technol., 2002, 120: 450 |
| [18] | Wang B, Liu Z Q, Hou X, et al. Influences of cutting speed and material mechanical properties on chip deformation and fracture during high-speed cutting of Inconel 718 [J]. Materials, 2018, 11: 461 |
| [19] | Habibzadeh A, Sadeghi M H, Davoodi B, et al. Constitutive modelling of mechanical behaviour of a Ti-alloy, applicable in metal cutting [J]. Adv. Mater. Res., 2010, 83-86: 661 |
| [20] | Ling L, Li X X, Wang X L, et al. Constitutive model of stainless steel 0Cr18Ni9 and its influence on cutting force prediction [J]. China Mech. Eng., 2012, 23: 2243 |
| [20] | 凌 玲, 李星星, 王学林等. 0Cr18Ni9不锈钢本构模型及其对切削力预测影响分析 [J]. 中国机械工程, 2012, 23: 2243 |
| [21] | Jenks C J, Thiel P A. Quasicrystals: A short review from a surface science perspective [J]. Langmuir, 1998, 14: 1392 |
| [22] | de Lima B A S G, Gomes R M, de Lima S J G, et al. Self-lubricating, low-friction, wear-resistant Al-based quasicrystalline coatings [J]. Sci. Technol. Adv. Mater., 2016, 17: 71 |
| [23] | Hakiki N E, Montemor M F, Ferreira M G S, et al. Semiconducting properties of thermally grown oxide films on AISI 304 stainless steel [J]. Corros. Sci., 2000, 42: 687 |
| [24] | Hamadou L, Kadri A, Benbrahim N. Impedance investigation of thermally formed oxide films on AISI 304L stainless steel [J]. Corros. Sci, 2010, 52: 859 |
| [25] | Hakiki N B, Boudin S, Rondot B, et al. The electronic structure of passive films formed on stainless steels [J]. Corros. Sci, 1995, 37: 1809 |
| [26] | Zhao Y, Cheng C Q, Cao Z Y, et al. Interaction of liquid tin and zinc with AISI 304 stainless steel after passivation in air and nitric acid [J]. Mater. Charact., 2013, 77: 1 |
| [27] | Meng F J, Han E H, Wang J Q, et al. Localized corrosion behavior of scratches on nickel-base alloy 690TT [J]. Electrochim. Acta, 2011, 56: 1781 |
| [28] | Li X G, He J W. Effect of shot blasting on oxidation behavior of TP304H steel at 610~770 ℃ in water vapor [J]. Mater. Lett., 2006, 60: 339 |
/
| 〈 |
|
〉 |