新型多层金属复合材料的制备与性能
收稿日期: 2019-07-24
修回日期: 2019-08-26
网络出版日期: 2019-11-13
基金资助
国家自然科学基金项目(51472249);国家自然科学基金外国青年学者研究基金项目(51750110515);中国科学院青年创新促进会项目(2017233);中国科学院金属研究所创新项目(2015-ZD04);沈阳市科技计划项目(Z18-0-026)
Fabrication and Properties of Novel Multi-LayeredMetal Composites
Received date: 2019-07-24
Revised date: 2019-08-26
Online published: 2019-11-13
Supported by
National Natural Science Foundation of China(51472249);National Natural Science Foundation of China Research Fund for International Young Scientists(51750110515);Youth Innovation Promotion Association of Chinese Academy of Sciences(2017233);Innovation Project of Institute of Metal Research(2015-ZD04);Shenyang Science and Technology Project(Z18-0-026)
以超高强度马氏体时效钢和316L奥氏体不锈钢作为材料组元,研究了在高真空度下热压变形量对异质多层金属复合材料界面结合强度和界面特征的影响,探索了异质多层金属复合材料制备的可行性。结果表明,在真空热压过程中,不同变形量下复合材料的界面均十分清晰并保持平直,且发生了轻微的元素扩散。由于高温下各材料组元的流变性能存在差异,316L奥氏体不锈钢层发生明显的动态回复与动态再结晶,而马氏体时效钢层以变形态组织为主。将轧制和热处理工艺组合,制备出9层和11层块体金属复合材料。三点弯曲实验结果表明,裂纹最先萌生于受拉应力的最外侧,之后由于多层金属复合材料中异质界面的钝化、分层、桥接等作用,延长了裂纹的扩展路径并消耗了更多的能量,展现出极佳的阻碍裂纹扩展的能力。
张乐 , 王威 , M. Babar Shahzad , 单以银 , 杨柯 . 新型多层金属复合材料的制备与性能[J]. 金属学报, 2020 , 56(3) : 351 -360 . DOI: 10.11900/0412.1961.2019.00245
With the development of science and technology, more and more products with excellent quanlity and abundant functionalities have been exploited and provided. Inspired by the concept of "brick wall" structure or layer structure with alternated distribution of hard and soft phases discovered in nature creatures such as mother pearl shellfish, a entirely novel steel composite which not only can minimize the shortcomings of the original materials at the maximum extent, but also possess excellent mechanical performance as well as new physical properties, has been developed. Taking ultra-high strength maraging steel and 316L austenitic stainless steel as the original materials, the influence of deformation reduction under high vacuum on interfacial bonding strength and interface characteristics of heterogeneous multi-layered metal composites was studied, and the fabrication feasibility of heterogeneous multi-layered metal composites was explored. The results showed that in the vacuum hot-pressing process, the interfaces under different deformations were clear and straight. Slight mutual diffusion phenomenon occurred in the hot-pressing process. Due to the difference of rheological properties of the original materials at high temperature, dynamic recovery and dynamic recrystallization occurred in the 316L layer, while deformed microstructure was dominant in the maraging steel layer. Combined with rolling process and heat treatment, bulk metal composites with 9 layers and 11 layers were prepared, respectively. The results of the three-point bending experiment showed that the crack occurred firstly at the outermost side of the multi-layer composites which withstood the tensile stress. Due to the passivation, delamination and bridging of heterogeneous interface in the multi-layer metal composites, the propagation path of crack was greatly extended and more energy was consumed, which showed excellent ability to block the crack propagation.
| [1] | Mazínová I, Florian P. Modern Methods of Construction Design [M]. Cham: Springer, 2014: 145 |
| [2] | Jackson A P, Vincent J F V, Turner R M. The mechanical design of nacre [J]. Proc. Roy. Soc., 1988, 234B: 415 |
| [3] | Xu L P, Peng J T, Liu Y B, et al. Nacre-inspired design of mechanical stable coating with underwater superoleophobicity [J]. ACS Nano, 2013, 7: 5077 |
| [4] | Rodrigues J R, Alves N M, Mano J F. Nacre-inspired nanocomposites produced using layer-by-layer assembly: Design strategies and biomedical applications [J]. Mater. Sci. Eng., 2017, C76: 1263 |
| [5] | Gerhard E M, Wang W, Li C Y, et al. Design strategies and applications of nacre-based biomaterials [J]. Acta Biomater., 2017, 54: 21 |
| [6] | Chen C T, Martin-Martinez F J, Ling S J, et al. Nacre-inspired design of graphene oxide-polydopamine nanocomposites for enhanced mechanical properties and multi-functionalities [J]. Nano Futures, 2017, 1: 011003 |
| [7] | She J H, Inoue T, Ueno K. Fabrication and characterization of multilayer alumina-based composites with improved fracture behavior [J]. Mater. Lett., 2000, 42: 155 |
| [8] | Bouaziz O, Masse J P, Petitgand G, et al. A novel strong and ductile TWIP/martensite steel composite [J]. Adv. Eng. Mater., 2016, 18: 56 |
| [9] | Daneshvar F, Reihanian M, Gheisari K. Al-based magnetic composites produced by accumulative roll bonding (ARB) [J]. Mater. Sci. Eng., 2016, B206: 45 |
| [10] | Liu B X, Huang L J, Geng L, et al. Microstructure and tensile behavior of novel laminated Ti-TiBw/Ti composites by reaction hot pressing [J]. Mater. Sci. Eng., 2013, A583: 182 |
| [11] | Naseri M, Reihanian M, Borhani E. Bonding behavior during cold roll-cladding of tri-layered Al/brass/Al composite [J]. J. Manuf. Processes, 2016, 24: 125 |
| [12] | Leedy K D, Stubbins J F. Copper alloy-stainless steel bonded laminates for fusion reactor applications: Tensile strength and microstructure [J]. Mater. Sci. Eng., 2001, A297: 10 |
| [13] | Zu G Y, Wang N, Yu J M, et al. Research on bonding mechanism of composite cold rolling plate of stainless steel/steel [J]. Res. Iron Steel, 2004, 32(4): 32 |
| [13] | 祖国胤, 王 宁, 于九明等. 不锈钢/碳钢冷轧复合机理的研究 [J]. 钢铁研究, 2004, 32(4): 32 |
| [14] | Xie Z X, Liu Q Y, Yang J H, et al. Effect of microalloying element Mo on dynamic recrystallization of microalloyed steels [J]. J. Iron Steel Res., 2009, 21(1): 33 |
| [14] | 谢志翔, 刘清友, 杨景红等. 微量钼对微合金钢动态再结晶的影响 [J]. 钢铁研究学报, 2009, 21(1): 33 |
| [15] | Song R B, Xiang J Y, Hou D P, et al. Behavior and mechanism of hot work-hardening for 316L stainless steel [J]. Acta Metall. Sin., 2010, 46: 57 |
| [15] | 宋仁伯, 项建英, 侯东坡等. 316L不锈钢热加工硬化行为及机制 [J]. 金属学报, 2010, 46: 57 |
| [16] | Zu G Y. Theories and Technologies of Preparation Layered Metal Composite [M]. Shenyang: Northeastern University Press, 2013: 15 |
| [16] | 祖国胤. 层状金属复合材料制备理论与技术 [M]. 沈阳: 东北大学出版社, 2013: 15 |
| [17] | Mozaffari A, Hosseini M, Manesh H D. Al/Ni metal intermetallic composite produced by accumulative roll bonding and reaction annealing [J]. J. Alloys Compd., 2011, 509: 9938 |
| [18] | Kümmel F, Haus?l T, H?ppel H W, et al. Enhanced fatigue lives in AA1050A/AA5005 laminated metal composites produced by accumulative roll bonding [J]. Acta Mater., 2016, 120: 150 |
| [19] | Kum D W, Oyama T, Wadsworth J, et al. The impact properties of laminated composites containing ultrahigh carbon (UHC) steels [J]. J. Mech. Phys. Solids, 1983, 31: 173 |
| [20] | Wadsworth J, Lesuer D R. Ancient and modern laminated composites——From the great pyramid of gizeh to Y2K [J]. Mater. Charact., 2000, 45: 289 |
| [21] | Roy S, Nataraj B R, Suwas S, et al. Accumulative roll bonding of aluminum alloys 2219/5086 laminates: Microstructural evolution and tensile properties [J]. Mater. Des., 2012, 36: 529 |
| [22] | Yu H L, Lu C, Tieu A K, et al. Annealing effect on microstructure and mechanical properties of Al/Ti/Al laminate sheets [J]. Mater. Sci. Eng., 2016, A660: 195 |
| [23] | Jha S C, Delagi R G, Forster J A, et al. High-strength high-conductivity Cu-Nb microcomposite sheet fabricatedvia multiple roll bonding [J]. Metall. Trans., 1993, 24A: 15 |
| [24] | Zhang X P, Yang T H, Castagne S, et al. Microstructure; bonding strength and thickness ratio of Al/Mg/Al alloy laminated composites prepared by hot rolling [J]. Mater. Sci. Eng., 2011, A528: 1954 |
| [25] | Pardal J M, Tavares S S M, Fonseca M P C, et al. Influence of temperature and aging time on hardness and magnetic properties of the maraging steel grade 300 [J]. J. Mater. Sci., 2007, 42: 2276 |
| [26] | Tanhaei S, Gheisari K, Zaree S R A. Effect of cold rolling on the microstructural, magnetic, mechanical, and corrosion properties of AISI 316L austenitic stainless steel [J]. Int. J. Miner. Metall. Mater., 2018, 25: 630 |
/
| 〈 |
|
〉 |