研究论文

Ag-Ni偏晶合金凝固过程研究

  • 邓聪坤 ,
  • 江鸿翔 ,
  • 赵九洲 ,
  • 何杰 ,
  • 赵雷
展开
  • 1. 中国科学院金属研究所 沈阳 110016
    2. 中国科学院大学 北京 100049
    3. 辽宁石油化工大学机械工程学院 抚顺 113001
邓聪坤,男,1991年生,博士生

收稿日期: 2019-06-13

  修回日期: 2019-09-06

  网络出版日期: 2019-10-15

基金资助

国家自然科学基金项目(51771210);国家自然科学基金项目(51574216);国家自然科学基金项目(51774264);辽宁省教育厅基本科研项目(L2017LQN022)

Study on the Solidification of Ag-Ni Monotectic Alloy

  • Congkun DENG ,
  • Hongxiang JIANG ,
  • Jiuzhou ZHAO ,
  • Jie HE ,
  • Lei ZHAO
Expand
  • 1. Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
    2. University of Chinese Academy of Sciences, Beijing 100049, China
    3. School of Mechanical Engineering, Liaoning Shihua University, Fushun 113001, China

Received date: 2019-06-13

  Revised date: 2019-09-06

  Online published: 2019-10-15

Supported by

National Natural Science Foundation of China(51771210);National Natural Science Foundation of China(51574216);National Natural Science Foundation of China(51774264);Basic Research Project of Education Department of Liaoning Province(L2017LQN022)

摘要

对Ag-Ni偏晶合金开展了快速/亚快速凝固实验,获得了富Ni相粒子均匀弥散分布于Ag基体的合金样品,Ag-Ni合金显微硬度随着合金Ni含量增加和试样凝固过程冷却速率升高而增大,当Ag-4.0%Ni合金液-液相变开始阶段熔体冷却速率达1800 K/s时,其显微硬度接近粉末冶金生产的Ag-10.0%Ni片状电触头的硬度。建立了描述Ag-Ni合金凝固组织演变的动力学模型,模拟计算了Ag-Ni合金凝固组织形成过程,分析讨论了合金成分和试样直径(冷却速率)对Ag-Ni合金凝固组织形成过程的影响。结果表明:富Ni相液滴/粒子形核阶段熔体的冷却速率对合金凝固组织弥散度具有决定性影响;合金的Ni含量越高、试样冷却速率越低,凝固组织中富Ni相粒子平均尺寸越大;Ag-Ni合金熔体冷却凝固时,富Ni相液滴/粒子的尺寸主要受形核和长大控制,Ostwald粗化作用很弱。

本文引用格式

邓聪坤 , 江鸿翔 , 赵九洲 , 何杰 , 赵雷 . Ag-Ni偏晶合金凝固过程研究[J]. 金属学报, 2020 , 56(2) : 212 -220 . DOI: 10.11900/0412.1961.2019.00192

Abstract

The Ag-Ni alloy has high electrical conductivity, good thermal conductivity, high specific heat capacity, and excellent electrical wear resistance if the Ni-rich phase is dispersedly distributed in the Ag-based matrix. It has been widely used in the medium load contactors, magnetic starters, relays, etc. However, Ag-Ni alloy is a typical monotectic system. Generally, the liquid-liquid phase transformation leads to the formation of a solidification microstructure with serious phase segregation. So far, there have been few studies on the solidification process of Ag-Ni alloys and powder-metallurgical techniques are commonly used to prepare Ag-Ni alloys in industry. In this work, casting experiments and microhardness test were carried out with the Ag-Ni monotectic alloy. The samples with composite microstructure, in which the Ni-rich particles dispersed homogeneously in Ag matrix, were obtained. The microhardness of Ag-Ni alloy increases with the increase of nickel content and the cooling rate of the sample during solidification. When the cooling rate during the liquid-liquid phase transition of the Ag-4.0%Ni alloy reaches 1800 K/s, the microhardness of the Ag-4.0%Ni alloy is close to that of the Ag-10.0%Ni sheet electrical contacts produced by powder metallurgy. A model describing the microstructure evolution during cooling Ag-Ni monotectic alloy melt has been proposed. The process of microstructure formation has been simulated and discussed in details. The results indicate that the cooling rate during the nucleation of the Ni-rich droplets/particles has a dominant influence on the solidification microstructure. The average radius of the Ni-rich particles increases with the increase of nickel content, while it decreases with the increase of the cooling rate during solidification. The average radius of the Ni-rich particles shows an inverse square root dependence on the cooling rate during the nucleation of the Ni-rich droplets/particles. The Ostwald coarsening of the Ni-rich droplets/particles is very weak during cooling Ag-Ni monotectic alloy melt. Rapid/sub-rapid solidification has a good application prospect in the preparation of the high-performance Ag-Ni contact materials.

参考文献

[1] Li W S, Li Y M, Zhang J, et al. Progress in the research and application of silver-based electrical contact materials [J]. Mater. Rev., 2011, 25(6): 34
[1] (李文生, 李亚明, 张 杰等. 银基电接触材料的应用研究及制备工艺 [J]. 材料导报, 2011, 25(6): 34)
[2] Huang G L, Yan X F, Li G W, et al. Preparation and performance analysis of AgNi(10) electrical contact material by chemical co-deposition [J]. Electr. Eng. Mater., 2010, (1): 12
[2] (黄光临, 颜小芳, 李国伟等. 化学共沉积AgNi(10)电触点材料的制备及性能分析 [J]. 电工材料, 2010, (1): 12)
[3] Rajkumar V B, Chen S W. Thermodynamic modeling of Ag-Ni system combining experiments and molecular dynamic simulation [J]. J. Electron. Mater., 2017, 46: 2282
[4] Zhao J Z, Jiang H X. Progress in the solidification of monotectic alloys [J]. Acta Metall. Sin., 2018, 54: 682
[4] (赵九洲, 江鸿翔. 偏晶合金凝固过程研究进展 [J]. 金属学报, 2018, 54: 682)
[5] Wang S B, Xie M, Liu M M, et al. Research progress of AgNi contact materials [J]. Rare Met. Mater. Eng., 2013, 42: 875
[5] (王塞北, 谢 明, 刘满门等. AgNi电触头材料研究进展 [J]. 稀有金属材料与工程, 2013, 42: 875)
[6] Jiang D Z, Zhang J, Bai Y L, et al. Application performance and preparation technology of AgNi contact materials [J]. Electr. Eng. Mater., 2014, (3): 19
[6] (蒋德志, 章 杰, 白娅玲等. AgNi触头材料应用性能及其主要制备工艺 [J]. 电工材料, 2014, (3): 19)
[7] Qin G Y, Wang J H, Zhao H Z, et al. Rapid solidification texture of Ag-Ni and Ag-Fe powders by ultrasonic arc spray [J]. Chin. J. Nonferrous Met., 2009, 19: 286
[7] (秦国义, 王剑华, 赵怀志等. 超音速电弧喷雾Ag-Ni、Ag-Fe粉末的快速凝固组织特征 [J]. 中国有色金属学报, 2009, 19: 286)
[8] Liu N, Liu F, Chen Z, et al. Liquid-phase separation in rapid solidification of undercooled Fe-Co-Cu melts [J]. J. Mater. Sci. Technol., 2012, 28: 622
[9] Dai R R, Zhang S G, Guo X, et al. Formation of core-type microstructure in Al-Bi monotectic alloys [J]. Mater. Lett., 2011, 65: 322
[10] Huang Q, Luo X H, Li Y Y. An alloy solidification experiment conducted on Shenzhou spacecraft [J]. Adv. Space Res., 2005, 36: 86
[11] He J, Mattern N, Tan J, et al. A bridge from monotectic alloys to liquid-phase-separated bulk metallic glasses: Design, microstructure and phase evolution [J]. Acta Mater., 2013, 61: 2102
[12] Zhu D Y, Yang X H, Han X J, et al. Rapid solidification microstructures of Fe-Sn monotectic alloys at deep undercooling [J]. Chin. J. Nonferrous Met., 2003, 13: 328
[12] (朱定一, 杨晓华, 韩秀君等. Fe-Sn偏晶合金的深过冷快速凝固组织 [J]. 中国有色金属学报, 2003, 13: 328)
[13] Yan N, Wang W L, Dai F P, et al. Microstructure formation mechanism of rapidly solidified ternary Co-Cu-Pb monotectic alloys [J]. Acta Phys. Sin., 2011, 60: 36402
[13] (闫 娜, 王伟丽, 代富平等. 三元Co-Cu-Pb偏晶合金的快速凝固组织形成规律研究 [J]. 物理学报, 2011, 60: 36402)
[14] He J, Zhao J Z, Ratke L. Solidification microstructure and dynamics of metastable phase transformation in undercooled liquid Cu-Fe alloys [J]. Acta Mater., 2006, 54: 1749
[15] Silva A P, Spinelli J E, Garcia A. Thermal parameters and microstructure during transient directional solidification of a monotectic Al-Bi alloy [J]. J. Alloys Compd., 2009, 475: 347
[16] Wang J, Zhong Y B, Ren W L, et al. Effect of high static magnetic field and AC current on solidification of Zn-30wt%Bi monotectic alloy [J]. Acta Phys. Sin., 2009, 58: 893
[16] (王 江, 钟云波, 任维丽等. 强磁场复合交变电流作用下Zn-30wt%Bi偏晶合金的凝固 [J]. 物理学报, 2009, 58: 893)
[17] Jiang H X, Zhao J Z, Wang C P, et al. Effect of electric current pulses on solidification of immiscible alloys [J]. Mater. Lett., 2014, 132: 66
[18] Zhang L, Wang E G, Zuo X W, et al. Effect of high magnetic field on the transition behavior of Cu-rich particles in Cu-80%Pb hypermonotectic alloy [J]. Acta Metall. Sin., 2010, 46: 423
[18] (张 林, 王恩刚, 左小伟等. 强磁场对Cu-80%Pb过偏晶合金中富Cu颗粒迁移行为的影响 [J]. 金属学报, 2010, 46: 423)
[19] Sun Q, Jiang H X, Zhao J Z. Effect of micro-alloying element Bi on solidification and microstructure of Al-Pb alloy [J]. Acta Metall. Sin., 2016, 52: 497
[19] (孙 倩, 江鸿翔, 赵九洲. 微量元素Bi对Al-Pb合金凝固过程及显微组织的影响 [J]. 金属学报, 2016, 52: 497)
[20] Shi R P, Wang C P, Wheeler D, et al. Formation mechanisms of self-organized core/shell and core/shell/corona microstructures in liquid droplets of immiscible alloys [J]. Acta Mater., 2013, 61: 1229
[21] Wang C P, Liu X J, Shi R P, et al. Design and formation mechanism of self-organized core/shell structure composite powder in immiscible liquid system [J]. Appl. Phys. Lett., 2007, 91: 141904
[22] Li H L, Zhao J Z. Convective effect on the microstructure evolution during a liquid-liquid decomposition [J]. Appl. Phys. Lett., 2008, 92: 241902
[23] Guo J J, Liu Y, Jia J, et al. Coarsening mode and microstructure evolution of Al-In hypermonotectic alloy during rapidly cooling process [J]. Scr. Mater., 2001, 45: 1197
[24] Zhou F M, Sun D K, Zhu M F. Lattice Boltzmann modelling of liquid-liquid phase separation of monotectic alloys [J]. Acta Phys. Sin., 2010, 59: 3394
[24] (周丰茂, 孙东科, 朱鸣芳. 偏晶合金液-液相分离的格子玻尔兹曼方法模拟 [J]. 物理学报, 2010, 59: 3394)
[25] Zhao J Z, Ratke L, Jia J, et al. Modeling and simulation of the microstructure evolution during a cooling of immiscible alloys in the miscibility gap [J]. J. Mater. Sci. Technol., 2002, 18: 197
[26] Zhao J Z, Li H L, Zhang X F, et al. Microstructure evolution during a liquid-liquid decomposition under the common action of the nucleation, growth and Ostwald ripening of droplets [J]. Int. J. Mater. Res., 2009, 100: 46
[27] Lv L X, Zhen L, Xu C Y, et al. Phase field simulation of spinodal decomposition under external magnetic field [J]. J. Magn. Magn. Mater., 2010, 322: 978
[28] Jiang H X, Zhao J Z, He J. Solidification behavior of immiscible alloys under the effect of a direct current [J]. J. Mater. Sci. Technol., 2014, 30: 1027
[29] Ratke L, Diefenbach S. Liquid immiscible alloys [J]. Mater. Sci. Eng., 1995, R15: 263
[30] Patankar S V, translated by Zhang Z. Numerical Heat Transfer and Fluid Flow [M]. Beijing: Science Press, 1984: 27
[30] (Patankar S V著, 张 政译. 传热与流体流动的数值计算 [M]. 北京: 科学出版社, 1984: 27)
[31] Gale W F, Totemeier T C. Smithells Metals Reference Book [M]. 8th Ed., The Netherlands: Elsevier Butterworth-Heinemann, 2004: 1127
[32] Iida T, Guthrie R I L, translated by Xian A P, Wang L W. The Physical Properties of Liquid Metals [M]. Beijing: Science Press, 2006: 234
[32] (Iida T, Guthrie R I L著, 冼爱平, 王连文译. 液态金属的物理性能 [M]. 北京: 科学出版社, 2006: 234)
[33] Yang Z Z, Sun Q, Zhao J Z. Directional solidification of monotectic composition Al-Bi alloy [J]. Acta Metall. Sin., 2014, 50: 25
[33] (杨志增, 孙 倩, 赵九洲. Al-Bi偏晶点成分合金定向凝固过程研究 [J]. 金属学报, 2014, 50: 25)
文章导航

/