激光增材制造成型马氏体时效钢研究进展
收稿日期: 2019-04-24
修回日期: 2019-06-02
网络出版日期: 2019-06-21
基金资助
广东省科学院建设国内一流研究机构行动专项资金项目(2019GDASYL-0502006);广东省科学院建设国内一流研究机构行动专项资金项目(2019GDASYL-0402004);广东省科学院建设国内一流研究机构行动专项资金项目(2019GD-ASYL-0402006);广东省科学院建设国内一流研究机构行动专项资金项目(2019GDASYL-0501009);广东省科学院建设国内一流研究机构行动专项资金项目(2017A070701027);广州市对外科技合作计划项目(201907010008);广东省工业技术研究院(广州有色金属研究院)项目(2014B070705007)
Research Progress of Laser Additive Manufacturing of Maraging Steels
Received date: 2019-04-24
Revised date: 2019-06-02
Online published: 2019-06-21
Supported by
Guangdong Academy of Sciences Projects(2019GDASYL-0502006);Guangdong Academy of Sciences Projects(2019GDASYL-0402004);Guangdong Academy of Sciences Projects(2019GD-ASYL-0402006);Guangdong Academy of Sciences Projects(2019GDASYL-0501009);Guangdong Academy of Sciences Projects(2017A070701027);Exterior Science and Technology Cooperation Programs of Guangzhou(201907010008);Guangdong Industrial Technology Research Institute (Guangzhou Research Institute of Nonferrous Metals) Project(2014B070705007)
本文较全面地综述了国内外激光增材制造成型马氏体时效钢(MS)的研究和应用现状。分析了选区激光熔化(SLM)制备MS特有的优势,并从SLM成型MS参数与性能优化、成型各向异性、时效强化机理、梯度材料和模具应用5个方面进行了系统介绍。研究表明,SLM成型MS的工艺窗口较宽,易获得成型致密度>99%的试样;经过激光和热处理工艺参数优化后,其力学性能可达标准锻件水平。MS时效强化遵循Orowan位错绕过机制,成型方向对MS力学性能影响较小。此外,SLM能够制备高结合强度MS基梯度材料(MS-Cu和MS-H13等)零件,为制备梯度材料功能件开辟了新途径。最后,介绍了SLM成型MS面向随形冷却模具的应用,并提出了今后的研究展望。
谭超林 , 周克崧 , 马文有 , 曾德长 . 激光增材制造成型马氏体时效钢研究进展[J]. 金属学报, 2020 , 56(1) : 36 -52 . DOI: 10.11900/0412.1961.2019.00129
Additive manufacture is recognized as a world-altering technology which triggered a world-wide intensive research interest. Here the research progress and application of the laser additive manufacturing maraging steel (MS) are systematically outlined. The advantages of selective laser melting (SLM) additive manufacture of MS is emphasized. The processing parameter and properties optimizations, build orientation based anisotropies, age hardening mechanism, gradient materials, and applications in die and moulds of SLM-processed MS are reviewed in detail. Achieving relative density of >99% in SLM-processed MS is effortless, owing to the wide SLM process window of MS. Mechanical properties of MS produced with optimized SLM processing parameters and post heat treatments are comparable to traditionally wrought parts. The build orientation hardly affects the property anisotropies of MS. The age hardening behaviour in MS follows Orowan bowing mechanism. MS-based gradient multi-materials (such as MS-Cu, MS-H13, etc.) with high bonding strength are fabricated by SLM, which provides a new approach to produce high-performance functionally gradient multi-materials components. Lastly, the application in conformal cooling moulds of SLM-processed MS is elucidated, and future research interests related to MS are also proposed.
| [1] | Thompson S M, Bian L K, Shamsaei N, et al. An overview of direct laser deposition for additive manufacturing; Part I: Transport phenomena, modeling and diagnostics [J]. Addit. Manuf., 2015, 8: 36 |
| [2] | Council A, Petch M. 3D Printing: Rise of the Third Industrial Revolution [M]. Gyges 3D Presents, 2014: 1 |
| [3] | Olakanmi E O, Cochrane RF, Dalgarno KW. A review on selective laser sintering/melting (SLS/SLM) of aluminium alloy powders: Processing, microstructure, and properties [J]. Prog. Mater. Sci., 2015, 74: 401 |
| [4] | Handbook International ASM. ASM Handbook, Vol.1: Properties and Selection: Irons, Steels, and High-Performance Alloys [M]. Ohio: ASM, 1991: 1872 |
| [5] | Frazier W E. Metal additive manufacturing: A review [J]. J. Mater. Eng. Perf., 2014, 23: 1917 |
| [6] | Stampfl J, Hatzenbichler M. Additive manufacturing technologies [A]. CIRP Encyclopedia of Production Engineering [C]. Berlin, Heidelberg: Springer, 2014: 20 |
| [7] | Huang SH, Liu P, Mokasdar A, et al. Additive manufacturing and its societal impact: A literature review [J]. Int. J. Adv. Manuf. Technol., 2012, 67: 1191 |
| [8] | Berman B. 3-D printing: The new industrial revolution [J]. Bus. Horiz., 2012, 55: 155 |
| [9] | Lin X, Huang W D. High performance metal additive manufacturing technology applied in aviation field [J]. Mater. China, 2015, 34: 684 |
| [9] | (林 鑫, 黄卫东. 应用于航空领域的金属高性能增材制造技术 [J]. 中国材料进展, 2015, 34: 684) |
| [10] | Gao W, Zhang Y B, Ramanujan D, et al. The status, challenges, and future of additive manufacturing in engineering [J]. Comput.-Aided Des., 2015, 69: 65 |
| [11] | Rashed M G, Ashraf M, Mines R A W, et al. Metallic microlattice materials: A current state of the art on manufacturing, mechanical properties and applications [J]. Mater. Des., 2016, 95: 518 |
| [12] | Tofail S A M, Koumoulos E P, Bandyopadhyay A, et al. Additive manufacturing: Scientific and technological challenges, market uptake and opportunities [J]. Mater. Today, 2018, 21: 22 |
| [13] | Wohlers T. Wohlers Report 2018: 3D Printing and Additive Manufacturing State of the Industry: Annual Worldwide Progress Report [R]. Wohlers Associates, 2018 |
| [14] | Gu D D, Meiners W, Wissenbach K, et al. Laser additive manufacturing of metallic components: Materials, processes and mechanisms [J]. Int. Mater. Rev., 2013, 57: 133 |
| [15] | DebRoy T, Wei H L, Zuback J S, et al. Additive manufacturing of metallic components—Process, structure and properties [J]. Prog. Mater. Sci., 2018, 92: 112 |
| [16] | Tan C L, Zhou K S, Ma W Y, et al. Microstructural evolution, nanoprecipitation behavior and mechanical properties of selective laser melted high-performance grade 300 maraging steel [J]. Mater. Des., 2017, 134: 23 |
| [17] | Murr L E. Strategies for creating living, additively manufactured, open-cellular metal and alloy implants by promoting osseointegration, osteoinduction and vascularization: An overview [J]. J. Mater. Sci. Technol., 2019, 35: 231 |
| [18] | Brooks H, Brigden K. Design of conformal cooling layers with self-supporting lattices for additively manufactured tooling [J]. Addit. Manuf., 2016, 11: 16 |
| [19] | Zhao S, Li S J, Wang S G, et al. Compressive and fatigue behavior of functionally graded Ti-6Al-4V meshes fabricated by electron beam melting [J]. Acta Mater., 2018, 150: 1 |
| [20] | Li S, Hassanin H, Attallah MM, et al. The development of TiNi-based negative Poisson's ratio structure using selective laser melting [J]. Acta Mater., 2016, 105: 75 |
| [21] | Zhao X L, Li S J, Zhang M, et al. Comparison of the microstructures and mechanical properties of Ti-6Al-4V fabricated by selective laser melting and electron beam melting [J]. Mater. Des., 2016, 95: 21 |
| [22] | Gao P, Wei K W, Yu H C, et al. Influence of layer thickness on microstructure and mechanical properties of selective laser melted Ti-5Al-2.5Sn alloy [J]. Acta Metall. Sin., 2018, 54: 999 |
| [22] | (高 飘, 魏恺文, 喻寒琛等. 分层厚度对选区激光熔化成形Ti-5Al-2.5Sn合金组织与性能的影响规律 [J]. 金属学报, 2018, 54: 999) |
| [23] | Zhang W Q, Zhu H H, Hu Z H, et al. Study on the selective laser melting of AlSi10Mg [J]. Acta Metall. Sin., 2017, 53: 918 |
| [23] | (张文奇, 朱海红, 胡志恒等. AlSi10Mg的激光选区熔化成形研究 [J]. 金属学报, 2017, 53: 918) |
| [24] | Zhang J L, Song B, Wei Q S, et al. A review of selective laser melting of aluminum alloys: Processing, microstructure, property and developing trends [J]. J. Mater. Sci. Technol., 2019, 35: 270 |
| [25] | Wang X Q, Carter LN, Pang B, et al. Microstructure and yield strength of SLM-fabricated CM247LC Ni-Superalloy [J]. Acta Mater., 2017, 128: 87 |
| [26] | Liu Y C, Zhang H J, Guo Q Y, et al. Microstructure evolution of inconel 718 superalloy during hot working and its recent development tendency [J]. Acta Metall. Sin., 2018, 54: 1653 |
| [26] | (刘永长, 张宏军, 郭倩颖等. Inconel 718变形高温合金热加工组织演变与发展趋势 [J]. 金属学报, 2018, 54: 1653) |
| [27] | Fayazfar H, Salarian M, Rogalsky A, et al. A critical review of powder-based additive manufacturing of ferrous alloys: Process parameters, microstructure and mechanical properties [J]. Mater. Des., 2018, 144: 98 |
| [28] | Yang C, Zhao Y J, Kang L M, et al. High-strength silicon brass manufactured by selective laser melting [J]. Mater. Lett., 2018, 210: 169 |
| [29] | Tan C, Zhou K S, Ma W Y, et al. Selective laser melting of high-performance pure tungsten: Parameter design, densification behavior and mechanical properties [J]. Sci. Technol. Adv. Mater., 2018, 19: 370 |
| [30] | Li N, Huang S, Zhang G D, et al. Progress in additive manufacturing on new materials: A review [J]. J. Mater. Sci. Technol., 2019, 35: 242 |
| [31] | Vasudevan V K, Kim S J, Wayman C M. Precipitation reactions and strengthening behavior in 18 Wt Pct nickel maraging steels [J]. Metall. Trans., 1990, 21A: 2655 |
| [32] | Kürnsteiner P, Wilms M B, Weisheit A, et al. Massive nanoprecipitation in an Fe-19Ni-xAl maraging steel triggered by the intrinsic heat treatment during laser metal deposition [J]. Acta Mater., 2017, 129: 52 |
| [33] | Chen J G, Zhang J F, Lu F S, et al. Outline of strengthening ways in 18Ni maraging steel [J]. Metall. Funct. Mater., 2009, 16(4): 46 |
| [33] | (陈建刚, 张建福, 卢凤双等. 18Ni马氏体时效钢强化方法概述 [J]. 金属功能材料, 2009, 16(4): 46) |
| [34] | Decker R F, Floreen S. Maraging steels—The first 30 years [A]. Maraging Steels: Recent Developments and Applications [C]. Warrendale, PA: TMS, 1988: 1 |
| [35] | Pereloma E V, Shekhter A, Miller M K, et al. Ageing behaviour of an Fe-20Ni-1.8Mn-1.6Ti-0.59Al (wt%) maraging alloy: Clustering, precipitation and hardening [J]. Acta Mater., 2004, 52: 5589 |
| [36] | Li Y C, Yan W, Cotton J D, et al. A new 1.9 GPa maraging stainless steel strengthened by multiple precipitating species [J]. Mater. Des., 2015, 82: 56 |
| [37] | Jiang S H, Wang H, Wu Y, et al. Ultrastrong steel via minimal lattice misfit and high-density nanoprecipitation [J]. Nature, 2017, 544: 460 |
| [38] | Becker T H, Dimitrov D. The achievable mechanical properties of SLM produced maraging Steel 300 components [J]. Rapid Prototyp. J., 2016, 22: 487 |
| [39] | Zheng B, Zhou Y, Smugeresky J E, et al. Thermal behavior and microstructure evolution during laser deposition with laser-engineered net shaping: Part II. Experimental investigation and discussion [J]. Metall. Mater. Trans., 2008, 39A: 2237 |
| [40] | J?gle E A, Sheng Z D, Kürnsteiner P, et al. Comparison of maraging steel micro- and nanostructure produced conventionally and by laser additive manufacturing [J]. Materials, 2016, 10: 8 |
| [41] | Xu Z J, Zhang Y X. Quench rates in air, water, and liquid nitrogen, and inference of temperature in volcanic eruption columns [J]. Earth Planet. Sci. Lett., 2002, 200: 315 |
| [42] | J?gle E A, Choi P P, Van Humbeeck J, et al. Precipitation and austenite reversion behavior of a maraging steel produced by selective laser melting [J]. J. Mater. Res., 2014, 29: 2072 |
| [43] | Tan C L, Zhou K S, Kuang M, et al. Microstructural characterization and properties of selective laser melted maraging steel with different build directions [J]. Sci. Technol. Adv. Mater., 2018, 19: 746 |
| [44] | Cao R C. Study on the fabrication process of 18Ni300 maraging steel by selective laser melting and the experimental analysis on laser melting of metal powders [D]. Shanghai: Shanghai Jiaotong University, 2014 |
| [44] | (曹润辰. 18Ni300马氏体时效钢选区激光熔化工艺及金属粉末激光熔化实验研究 [D]. 上海: 上海交通大学, 2014) |
| [45] | Kang K. 18Ni-300 powder characteristics used in selective laser melting and microstructure of selective laser melted 18Ni-300 steel [D]. Chongqing: Chongqing University, 2014 |
| [45] | (康 凯. 选区激光成形用18Ni-300粉末特性及成形件组织结构的研究 [D]. 重庆: 重庆大学, 2014) |
| [46] | Zhou Y Y, Wang F, Xue C. Microstructure and mechanical properties of 3D printing 18Ni300 die steel [J]. Phys. Test. Chem. Analy. Part A: Phys. Test., 2016, 52: 243 |
| [46] | (周隐玉, 王 飞, 薛 春. 3D打印18Ni300模具钢的显微组织及力学性能 [J]. 理化检验(物理分册), 2016, 52: 243) |
| [47] | Tan C L, Zhou K S, Tong X, et al. Microstructure and mechanical properties of 18Ni-300 maraging steel fabricated by selective laser melting [A]. Proceedings of the 2016 6th International Conference on Advanced Design and Manufacturing Engineering [C]. Atlantis Press, 2016: 404 |
| [48] | Tan C L. Selective laser melting of maraging steel and its composite, gradient materials [D]. Guangzhou: South China University of Technology, 2019 |
| [48] | (谭超林. 选区激光熔化成型马氏体时效钢及其复合、梯度材料研究 [D]. 广州: 华南理工大学, 2019) |
| [49] | Bai Y C, Yang Y Q, Wang D, et al. Influence mechanism of parameters process and mechanical properties evolution mechanism of maraging steel 300 by selective laser melting [J]. Mater. Sci. Eng., 2017, A703: 116 |
| [50] | Bai Y C. Research on the mechanism and properties controllability of selective laser melting of maraging steel [D]. Guangzhou: South China University of Technology, 2018 |
| [50] | (白玉超. 马氏体时效钢激光选区熔化成型机理及其控性研究 [D]. 广州: 华南理工大学, 2018) |
| [51] | Yasa E, Kempen K, Kruth J, et al. Microstructure and mechanical properties of maraging steel 300 after selective laser melting [A]. Proceedings of the 21st International Solid Freeform Fabrication Symposium [C]. Austin, Texas, USA, 2010: 383 |
| [52] | Casalino G, Campanelli S L, Contuzzi N, et al. Experimental investigation and statistical optimisation of the selective laser melting process of a maraging steel [J]. Opt. Laser Technol., 2015, 65: 151 |
| [53] | Demir A G, Previtali B. Investigation of remelting and preheating in SLM of 18Ni300 maraging steel as corrective and preventive measures for porosity reduction [J]. Int. J. Adv. Manuf. Technol., 2017, 93: 2697 |
| [54] | Mutua J, Nakata S, Onda T, et al. Optimization of selective laser melting parameters and influence of post heat treatment on microstructure and mechanical properties of maraging steel [J]. Mater. Des., 2018, 139: 486 |
| [55] | Suryawanshi J, Prashanth K G, Tensile Ramamurty U. Tensile, fracture, and fatigue crack growth properties of a 3D printed maraging steel through selective laser melting [J]. J. Alloys Compd.,2017, 725: 355 |
| [56] | Kempen K, Yasa E, Thijs L, et al. Microstructure and mechanical properties of selective laser melted 18Ni-300 steel [J]. Phys. Procedia, 2011, 12: 255 |
| [57] | Yin S, Chen C Y, Yan X C, et al. The influence of aging temperature and aging time on the mechanical and tribological properties of selective laser melted maraging 18Ni-300 steel [J]. Addit. Manuf., 2018, 22: 592 |
| [58] | Casati R, Lemke J N, Tuissi A, et al. Aging behaviour and mechanical performance of 18-Ni 300 steel processed by selective laser melting [J]. Metals, 2016, 6: 218 |
| [59] | SAE AMS 6514J. Steel, maraging, bars, forgings, tubing, and rings 18.5Ni-9.0Co-4.9Mo-0.65Ti-0.10Al consumable electrode vacuum melted, annealed [S], 2005 |
| [60] | Mooney B, Kourousis K I, Raghavendra R. Plastic anisotropy of additively manufactured maraging steel: Influence of the build orientation and heat treatments [J]. Addit. Manuf., 2019, 25: 19 |
| [61] | Bhardwaj T, Shukla M. Effect of laser scanning strategies on texture, physical and mechanical properties of laser sintered maraging steel [J]. Mater. Sci. Eng., 2018, A734: 102 |
| [62] | Croccolo D, De Agostinis M, Fini S, et al. Influence of the build orientation on the fatigue strength of EOS maraging steel produced by additive metal machine [J]. Fatigue Fract. Eng. Mater. Struct., 2016, 39: 637 |
| [63] | J?gle E A, Sheng Z D, Wu L, et al. Precipitation reactions in age-hardenable alloys during laser additive manufacturing [J]. JOM, 2016, 68: 943 |
| [64] | J?gle E A, Sheng Z D, Kürnsteiner P, et al. Comparison of maraging steel micro-and nanostructure produced conventionally and by laser additive manufacturing [J]. Materials (Basel), 2016, 10: 8 |
| [65] | Sha W, Cerezo A, Smith G D W. Phase chemistry and precipitation reactions in maraging steels: Part IV. Discussion and conclusions [J]. Metall. Mater. Trans., 1993, 24A: 1251 |
| [66] | Xu W, Rivera-Díaz-del-Castillo P E J, Wang W, et al. Genetic design and characterization of novel ultra-high-strength stainless steels strengthened by Ni3Ti intermetallic nanoprecipitates [J]. Acta Mater., 2010, 58: 3582 |
| [67] | Menapace C, Lonardelli I, Molinari A. Phase transformation in a nanostructured M300 maraging steel obtained by SPS of mechanically alloyed powders [J]. J. Thermal Anal. Calorim., 2010, 101: 815 |
| [68] | He Y, Yang K, Liu K, et al. Age hardening and mechanical properties of a 2400 MPa grade cobalt-free maraging steel [J]. Metall. Mater. Trans., 2006, 37A: 1107 |
| [69] | Gladman T. Precipitation hardening in metals [J]. Mater. Sci. Technol., 1999, 15: 30 |
| [70] | Bhavar V, Kattire P, Patil V, et al. A review on powder bed fusion technology of metal additive manufacturing [A] Proceedings of the 4th International Conference and Exhibition on Additive Manufacturing Technologies-AM-2014 [C]. Bangalore, India: CRC Press, 2014: 1 |
| [71] | System data sheet EOS M400 [M]. .2019 |
| [72] | Technical Data EOS M 400-4 [M]. |
| [73] | Tan C L, Zhou K S, Ma W Y, et al. Interfacial characteristic and mechanical performance of maraging steel-copper functional bimetal produced by selective laser melting based hybrid manufacture [J]. Mater. Des., 2018, 155: 77 |
| [74] | Wei P, Wei Z Y, Chen Z, et al. The AlSi10Mg samples produced by selective laser melting: Single track, densification, microstructure and mechanical behavior [J]. Appl. Surf. Sci., 2017, 408: 38 |
| [75] | Arafune K, Hirata A. Thermal and solutal marangoni convection in In-Ga-Sb system [J]. J. Cryst. Growth, 1999, 197: 811 |
| [76] | Zhang Z H, Zhou H, Ren L Q, et al. Surface morphology of laser tracks used for forming the non-smooth biomimetic unit of 3Cr2W8V steel under different processing parameters [J]. Appl. Surf. Sci., 2008, 254: 2548 |
| [77] | Cyr E, Asgari H, Shamsdini S, et al. Fracture behaviour of additively manufactured MS1-H13 hybrid hard steels [J]. Mater. Lett., 2018, 212: 174 |
| [78] | Shi Y S. The industrial application and industrialization development of 3D printing technology [J]. Mach. Des. Manuf. Eng., 2016, 45(2): 11 |
| [78] | (史玉升. 3D打印技术的工业应用及产业化发展 [J]. 机械设计与制造工程, 2016, 45(2): 11) |
| [79] | Mazur M, Brincat P, Leary M, et al. Numerical and experimental evaluation of a conformally cooled H13 steel injection mould manufactured with selective laser melting [J]. Int. J. Adv. Manuf. Technol., 2017, 93: 881 |
| [80] | Bai Y C, Yang Y Q, Xiao Z F, et al. Selective laser melting of maraging steel: Mechanical properties development and its application in mold [J]. Rapid Prototyp. J., 2018, 24: 623 |
| [81] | Liu W J. Research on design and manufacture of injection mold with conformal cooling channel based on selective laser melting [D]. Chongqing: Chongqing University, 2017 |
| [81] | (刘卫军. 基于选择性激光熔化成型技术的随形冷却流道注塑模具的设计制造研究 [D]. 重庆: 重庆大学, 2017) |
/
| 〈 |
|
〉 |