预氧化对Co-Al-W基高温合金高温氧化和热腐蚀行为的影响
收稿日期: 2019-01-31
修回日期: 2019-03-16
网络出版日期: 2019-04-24
基金资助
国家自然科学基金重点项目(U1708253);国家科技重大专项项目(基础研究)(2017-VI-0002)
Effect of Pre-Oxidation on High Temperature Oxidation and Corrosion Behavior of Co-Al-W-Based Superalloy
Received date: 2019-01-31
Revised date: 2019-03-16
Online published: 2019-04-24
Supported by
Supported by National Natural Science Foundation of China(U1708253);National Science and Technology Major Project(2017-VI-0002)
将900 ℃常氧分压(900-PreO)、950 ℃常氧分压(950-PreO)和1000 ℃低氧分压(1000-LPreO)预氧化应用于Co-Al-W基高温合金,研究其高温氧化和热腐蚀行为,利用XRD、SEM和EDS表征了合金氧化层的结构和形貌特征。结果表明,采用900-PreO、950-PreO和1000-LpreO均可获得结构致密的预氧化层。1000 ℃氧化时,900-PreO预氧化层中的Cr2O3层进一步氧化而减薄,削弱了其对O及金属元素扩散的阻碍,致使氧化增重与未预氧化合金的情况相近;1000-LPreO预氧化生成的TiTaO4层易开裂,导致氧化层脱落严重,抗氧化性能较差;而950-PreO预氧化生成的CoCr2O4和Al2O3层致密且连续,氧化层的保护性强,氧化增重减缓。Co-Al-W基高温合金的热腐蚀中,950-PreO预氧化层中的CoWO4和Al2O3层阻止腐蚀介质进入合金基体,腐蚀增重锐减超过了80%。
关键词: Co-Al-W基高温合金; 预氧化; 高温氧化; 热腐蚀; 氧化层
高博 , 王磊 , 宋秀 , 刘杨 , 杨舒宇 , 千叶晶彦 . 预氧化对Co-Al-W基高温合金高温氧化和热腐蚀行为的影响[J]. 金属学报, 2019 , 55(10) : 1273 -1281 . DOI: 10.11900/0412.1961.2019.00032
In 2006, stable γ' phase was found in Co-Al-W alloy, which provides a new way for developing Co-based superalloys. In order to meet the requirements for applications, the Co-Al-W-based superalloys need to have good oxidation and corrosion resistance. But the oxidation and corrosion resistance of the Co-Al-W-based superalloys is relatively low. In this work, pre-oxidation treatments were used to improve the oxidation and corrosion resistance. Three types of pre-oxidation treatments were carried out at 900 ℃ (in air), 950 ℃ (in air) and 1000 ℃ (in 1%O2+99%Ar), which were marked as 900-PreO, 950-PreO and 1000-LPreO, respectively. High temperature oxidation tests of both the pre-oxidation treated and untreated superalloys were carried out at 1000 ℃. And hot corrosion behaviors were also investigated at both 800 and 850 ℃. XRD, SEM and EDS were used to examine the characteristics of the oxidation and corrosion behaviors. The results show that the pre-oxide layers of the superalloys after different pre-oxidation treatments are compact. During oxidation at 1000 ℃, the Cr2O3 scale in 900-PreO treated superalloy is oxidized to form volatile products, and the diffusion resistance of both oxygen and the metal elements through the oxide layer is poor. In 1000-LPreO treated superalloy, serious spallation of the oxides occurs and leads to poor oxidation resistance. In 950-PreO treated superalloy, since the continuous CoCr2O4 and Al2O3 scales help to reduce the diffusion of oxygen and the metal elements, the mass gain of 950-PreO treated superalloy is consequently decreased. During the hot corrosion process, the pre-oxide layer of 950-PreO treated superalloy can hinder the diffusion of corrosive medium. Therefore, the corrosion resistance can be significantly improved by 950-PreO treatment, and the mass gain is decreased by over 80%.
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