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金属学报    DOI: 10.11900/0412.1961.2025.00006
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低温-冻融条件下低合金钢腐蚀行为与机理
文杨昊1  刘嘉骏1  麻 衡2  赵天亮3  逄 昆1  崔中雨1

1.中国海洋大学 材料科学与工程学院  青岛 266100

2. 山东钢铁股份有限公司  济南 271104 

3. 武汉科技大学 高性能钢铁材料及其应用省部共建协同创新中心  武汉 430081

Corrosion behavior and mechanism of low alloy steel under low temperature freezing and thawing conditions
WEN Yanghao 1, LIU Jiajun 1, MA Heng 2, ZHAO Tianliang 3, PANG Kun 1, CUI zhongyu 1

1.School of Mate ials Science and Engineering, Ocean University of China, Qingdao 266100, China 

2.Shandong Iron & Steel Group Co. Ltd., Jinan 271104, China 

3. Provincial-Ministry Collaborative Innovation Center for High Performance Steel Materials and Their Applications, Wuhan University of Science and Technology, Wuhan 430081, China

引用本文:

文杨昊 刘嘉骏 麻衡 赵天亮 逄昆 崔中雨. 低温-冻融条件下低合金钢腐蚀行为与机理[J]. 金属学报, DOI: 10.11900/0412.1961.2025.00006.

全文: PDF(3019 KB)  
摘要: 
为了研究低温冻-融条件下低合金钢的腐蚀行为与机理,以极寒环境年度特征变化规律为参照,设计室内模拟实验控制温差与冻-融上下限温度,通过腐蚀失重测试、腐蚀产物表面及截面形貌观察、腐蚀产物成分分析和电化学测试等方法,开展了低合金钢在模拟侵蚀性海水冻-融循环条件下的腐蚀行为与机理研究。结果表明,10~0 ℃冻-融循环条件下腐蚀速率最高,–10~–20 ℃条件下腐蚀速率最低,温度对腐蚀速率影响较大。4种冻-融循环条件下腐蚀产物膜均存在裂纹,为腐蚀性离子加速扩散提供通道。腐蚀产物主要由α-FeOOH、β-FeOOH、γ-FeOOH和Fe3O4组成,锈层外部主要由γ-FeOOH组成,锈层内部主要由α-FeOOH组成。4种冻-融循环条件下点蚀直径随着实验周期的延长先增大后减小,点蚀呈现纵向发展的趋势,最大点蚀深度为37.9 μm。在冰层下仍有腐蚀电化学过程发生,最低腐蚀电流密度为0.002 μA/cm2
关键词 低合金高强钢极寒环境冻融循环腐蚀演化过程    
Abstract

This study investigates the corrosion behavior and mechanisms of low-alloy steels under low-temperature freezing–thawing conditions. With the increasing use of low-alloy steels in polar, cold, and marine regions, traditional corrosion research has not adequately addressed the phenomena occurring under alternating low temperatures and freezing–thawing cycles. Freezing–thawing cycles not only cause repeated freezing and melting of moisture on the steel surface but also affect the formation of corrosion product films, crack propagation, and the protective properties of the metal substrate. Addressing this research gap, the study of corrosion behavior of low-alloy steels under such conditions aims to provide a deeper understanding of the underlying mechanisms in extreme environments, thereby offering essential theoretical support for improving the reliability of steel applications in cold environments. An indoor simulation test was designed based on the annual temperature fluctuation characteristics of extreme cold environments, with controlled temperature differences and specific freezing and thawing limits. The corrosion behavior and mechanisms of low-alloy steel under freezing–thawing conditions were investigated through weight loss measurements, surface and cross-sectional morphology observation of corrosion products, compositional analysis of the corrosion products, and electrochemical testing. The results indicated that the highest corrosion rate occurred under freeze–thaw cycles at 10–0 °C, while the lowest rate was observed at −10− −20 °C. This indicates that temperature exerts a greater influence on the corrosion rate. Under all four freezing–thawing conditions, the corrosion product films exhibited cracking, providing pathways for corrosive ions to accelerate corrosion. The corrosion products primarily comprised α-FeOOH, β-FeOOH, γ-FeOOH, and Fe3O4, with the outer rust layer predominantly composed of γ-FeOOH and the inner rust layer mainly composed of α-FeOOH. The pitting diameter increased and then decreased with the extension of the testing cycle under all freezing–thawing conditions. Moreover, pitting exhibited a tendency for longitudinal development, reaching a maximum pitting depth of 37.9 μm. Furthermore, electrochemical processes persisted beneath the ice layer, with the lowest corrosion current density measured as 0.002 μA/cm2.

Key wordsLow Alloy High Strength Steel    Extreme cold environment    Freeze-thaw cycle    Corrosion evolution process
收稿日期: 2025-01-08     
基金资助:国家自然科学基金面上项目
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