Composition Design and Optimization of Microstructure and Properties for an AlCrFeCoNi Low-Expansion Alloy
Received date: 2025-10-29
Revised date: 2026-02-13
Online published: 2026-06-17
Supported by
National Natural Science Foundation of China(U2341261);Joint Program of the Liaoning Provincial Science and Technology Plan(2024JH2/102600019);Innovation Support Program for High-Level Talents of Dalian(2023RG006)
Low-expansion alloys are essential structural-functional materials for advanced technologies requiring stringent dimensional stability. They are key components in precision metrology, electronic and microwave devices, cryogenic systems, and ultraprecision manufacturing equipments, where thermal deformation must be strictly controlled. However, conventional Fe-Ni Invar alloys possess insufficient mechanical strength despite their exceptionally low coefficient of thermal expansion, which limits their applicability in load-bearing environments. Design concept of high-entropy alloys offer a promising pathway to overcome this limitation through multiprinciple element alloy design and the associated synergistic effects. In this work, a novel low-expansion alloy, Al1Cr1(Fe65Co4Ni31)98, was developed by introducing Al and Cr into the multicomponent system and applying thermomechanical processing to tailor and refine its microstructure. This design strategy aims to achieve the synergistic optimization of thermal expansion behavior and mechanical performance. Additionally, in situ XRD during heating was employed to elucidate the underlying mechanism and monitor phase evolution. After thermomechanical processing, the alloy exhibited pronounced grain refinement and an increased martensite volume fraction of 8.91%. The microstructure further contained abundant deformation twins and a high density of lattice defects, which collectively enhanced the mechanical strength and thermal stability. Within the temperature range of -60 oC to 100 oC, the coefficient of thermal expansion decreased to 1.10
XU Dingfeng , HAN Feiyang , JIANG Qicheng , WANG Huan , SHANG Liyuan , LU Yiping . Composition Design and Optimization of Microstructure and Properties for an AlCrFeCoNi Low-Expansion Alloy[J]. Acta Metall Sin, 2026 , 62(6) : 1021 -1031 . DOI: 10.11900/0412.1961.2025.00348
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