Research paper

3D Phase Field Simulation of Factors Influencing the Microstructure Morphology of Lamellar Ti-6Al-4V Alloy

  • ZHANG Yao ,
  • QI Min ,
  • SUN Jia ,
  • WU Ting ,
  • MA Yingjie ,
  • WANG Hao ,
  • YANG Rui
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  • 1.Interdisciplinary Center for Additive Manufacturing, School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, China
    2.Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
    3.Yunnan Tin New Material Company Limited, Kunming 650106, China
WANG Hao, professor, Tel: (021)55270108, E-mail: haowang7@usst.edu.cn

Received date: 2023-09-19

  Revised date: 2023-10-23

  Online published: 2024-01-15

Supported by

National Natural Science Foundation of China(U2241245,91960202);Aeronautical Science Foundation of China(2022Z053092001);National Key Laboratory Foundation of Science and Technology on Materials under Shock and Impact(6142902220301);Opening Project of National Key Laboratory of Shock Wave and Detonation Physics(2022JCJQLB05702)

Abstract

Ti-6Al-4V, a typical dual-phase titanium alloy, has mechanical properties largely determined by its microstructures. However, the absence of three-dimensional (3D) information regarding the relative orientation relationships of grain boundary α, α lamellae, and α side branches, hinders precise microstructure control. In this study, using thermodynamic data from Pandat and Thermo-Calc, along with kinetic data from DICTRA, the 3D morphology of α lamellae in Ti-6Al-4V alloy was simulated via the phase field method. This study simulated the influence of interfacial energy anisotropy on the growth of α lamellae at a heat treatment temperature of 820°C and analyzed the corresponding solute field. The findings reveal that interface energy anisotropy considerably affects the morphology of α lamellae. When the anisotropy of the interface energy increased from 0.4:0.1:1.0 to 0.8:0.1:1.0, the α lamellae transformed from a thick rod shape to a slender needle shape. Higher anisotropy levels lead to accelerated growth rates of α lamellae. Variation in interface anisotropy, primarily affect the density and growth rate of α lamellae, while their growth direction remains consistent. Additionally, the width of individual lamellae progressively widens under different interface anisotropies. The phase-field simulation results align closely with experimental findings. Notably, the 3D simulation results of α lamellae organization offer more detailed insights into the side branches of α lamellae than two-dimensional (2D) SEM images. In 3D simulation, it can be observed the growth morphology of side branches at different positions of grains. The results indicate that the angle between the main lamellae and the side branches includes experimental observations of 30° and random angles.

Cite this article

ZHANG Yao , QI Min , SUN Jia , WU Ting , MA Yingjie , WANG Hao , YANG Rui . 3D Phase Field Simulation of Factors Influencing the Microstructure Morphology of Lamellar Ti-6Al-4V Alloy[J]. Acta Metall Sin, 2024 , 60(9) : 1265 -1278 . DOI: 10.11900/0412.1961.2023.00392

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