Research paper

Dry Friction Performance of FeS Coating on the Surface of 20CrMnTi Gear Steel

  • ZHANG Guotao ,
  • MA Zhen ,
  • LI Qilong ,
  • LI Congmin ,
  • MA Tao ,
  • MA Shaobo ,
  • YIN Yanguo
Expand
  • 1.School of Mechanical Engineering, Anhui University of Technology, Ma'anshan 243032, China
    2.Key Laboratory of Green Fabrication and Surface Technology of Advanced Metal Materials, Ministry of Education, Anhui University of Technology, Ma'anshan 243002, China
    3.Hefei Bolin Advanced Materials Co. Ltd., Hefei 230009, China
    4.Institute of Tribology, Hefei University of Technology, Hefei 230009, China
ZHANG Guotao, Tel: 15375283582, E-mail: ahutt@ahut.edu.cn

Received date: 2023-08-10

  Revised date: 2023-11-13

  Online published: 2023-12-25

Supported by

National Natural Science Foundation of China(52005005);National Natural Science Foundation of China(51575151);Open Project of Key Laboratory of Green Fabrication and Surface Technology of Advanced Metal Materials(GFST2020KF08)

Abstract

Gear transmission is a prevalent method in mechanical transmission; however, its effectiveness is often compromised by excessive wear on the meshing surfaces, primarily attributed to inadequate lubrication. This wear substantially hampers the overall service life of gears. In this study, a chemically deposited FeS coating, boasting favorable lubricating characteristics, was applied to 20CrMnTi gear steel to enhance the tribological performance of gear surfaces. The wear morphology and composition of the FeS coatings were analyzed using SEM, EDS, XRD, white light interferometry, and Raman spectroscopy. The tribological properties of the FeS coatings under dry friction conditions were examined. The FeS coating, with a thickness of about 5.4 μm, exhibited commendable purity, featuring an abundance of aggregated micron-sized sheets on its surface. Results revealed that the FeS-coated samples demonstrated reduced wear levels and friction coefficients compared with the gear steel substrate. Furthermore, the friction coefficient and wear volume of the FeS coating exhibited a noticeable decrease with increasing applied load. Although the friction coefficient of the FeS coating remained relatively stable with increasing rotational speed, wear volume increased. Microscopic analysis revealed that higher loads facilitated the spreading of the lubricating film, whereas elevated rotational speeds intensified oxidative and adhesive wear of the material. Throughout the experiment, the lubricating film transferred to the counterpart surface, forming a transfer film that impeded direct contact between the microasperities of the frictional pair. Even after the coating layer was fully worn, the transfer film can still maintain the long-lasting lubricating performance between the friction pairs and reduce the material wear.

Cite this article

ZHANG Guotao , MA Zhen , LI Qilong , LI Congmin , MA Tao , MA Shaobo , YIN Yanguo . Dry Friction Performance of FeS Coating on the Surface of 20CrMnTi Gear Steel[J]. Acta Metall Sin, 2025 , 61(8) : 1256 -1266 . DOI: 10.11900/0412.1961.2023.00333

References

[1] Kong W D, Zhang D K, Tao Q, et al. Wear properties of the deep gradient wear-resistant layer applied to 20CrMnTi gear steel [J]. Wear, 2019, 424-425: 216
[2] Shang T R, Wang W L, Kang J B, et al. Precipitation behavior of TiN in solidification of 20CrMnTi under continuous casting conditions [J]. J. Mater. Res. Technol., 2023, 24: 3608
[3] Tang E, Yuan Q, Zhang R, et al. On the grain coarsening behavior of 20CrMnTi gear steel during pseudo carburizing: A comparison of Nb-Ti-Mo versus Ti-Mo microalloyed steel [J]. Mater. Charact., 2023, 203: 113138
[4] Xu J L, Li X X, Lu J, et al. An investigation into mechanics and tribology of SnAgCu and MoO3 containing in 20CrMnTi based composites [J]. J. Alloys Compd., 2020, 831: 154858
[5] Lv Y, Lei L Q, Sun L N, et al. Improvement of the wear resistance of 20CrMnTi steel gear by discrete laser surface melting [J]. Opt. Laser Technol., 2023, 165: 109598
[6] Zang L B, Chen Y, Hou W J, et al. Effect of manganese phosphate conversion coating with different crystal sizes on fatigue life of 20MnCrS5 steel helical gears [J]. Tribol. Int., 2023, 186: 108622
[7] Usca ü A, Uzun M, ?ap S, et al. Determination of machinability metrics of AISI 5140 steel for gear manufacturing using different cooling/lubrication conditions [J]. J. Mater. Res. Technol., 2022, 21: 893
[8] Zhang S N, Sun Z L, Guo F Y. Investigation on wear and contact fatigue of involute modified gears under minimum quantity lubrication [J]. Wear, 2021, 484-485: 204043
[9] Gunji T, Umehashi Y, Tsunoi H, et al. Preparation of chemical-resistant atomically ordered Sn-Ni alloy films by electroless plating [J]. J. Alloys Compd., 2021, 877: 160100
[10] Miao J, Gong H Y, Jiang T L, et al. Effects of polymer composited lubricant coating on tribological properties of low-carbon steel surface [J]. China Surf. Eng., 2019, 32(1): 152
  缪 军, 龚红英, 姜天亮 等. 高分子复合润滑涂层对低碳钢表面摩擦学性能的影响 [J]. 中国表面工程, 2019, 32(1): 152
[11] Zhang G T, Ma Z, Li C M, et al. Friction-induced construction of FeS-based lubricating coating and its tribological mechanism on 18CrNiMo7-6 steel [J]. Tribol. Int., 2023, 184: 108458
[12] Liu C, Yin Y G, Li C M, et al. Preparation and properties of lead-free copper matrix composites by electroless plating and mechanical alloying [J]. Wear, 2022, 488-489: 204164
[13] Yong Q S, Ma G Z, Wang H D, et al. Development and application status of low-temperature ion sulfurizing technology [J]. Mater. Rep., 2016, 30(17): 115
  雍青松, 马国政, 王海斗 等. 低温离子渗硫技术的发展历程和研究应用现状 [J]. 材料导报, 2016, 30(17): 115
[14] Liu Y, Zhang H X, Zhu Y Z. A study on friction and wear behavior of low temperature electrolytic sulphurizing surface of 0.45C Steel [J]. Spec. Steel, 2013, 34(2): 35
  刘 瑶, 张红霞, 朱远志. 45钢低温电解渗硫表面摩擦性能的研究 [J]. 特殊钢, 2013, 34(2): 35
[15] Zhao Y C, He R S, Zhang B, et al. Research progress of lon implantation composite surface modification technology [J/OL]. Surf. Technol., 2023, 53(5): 18
  赵燕春, 何瑞芳, 张 斌 等. 离子注渗复合表面改性技术研究进展 [J/OL]. 表面技术, 2023, 53(5): 18
[16] Wang Z, Han B. Research status and prospects of accelerating technology on low-temperature ion sulfurizing [J]. Mater. Prot., 2016, 49(8): 52
  王 志, 韩 彬. 低温离子渗硫催渗技术研究现状及展望 [J]. 材料保护, 2016, 49(8): 52
[17] An J C, Zhang Y, Wang Z Y, et al. Sulphonitrocarburizing process of G20CrNi2MoA carburizing bearing steel [J]. Heat Treat. Met., 2018, 43(8): 184
  安俊超, 张 毅, 王智勇 等. 渗碳轴承钢G20CrNi2MoA的硫氮碳共渗工艺 [J]. 金属热处理, 2018, 43(8): 184
[18] Zhang G T, Yan Y G. Surface sulfurization modification and tribological properties of iron-based oil bearing materials [J]. Chin. J. Nonferrous Met., 2020, 30: 348
  张国涛, 尹延国. 铁基含油轴承材料表面硫化改性及摩擦学性能 [J]. 中国有色金属学报, 2020, 30: 348
[19] Duan J F, Li L K, Tong Y G, et al. Core-shell structured h-BN@Ni reinforced CoCrNi-based self-lubricating composites [J]. Surf. Coat. Technol., 2022, 448: 128939
[20] Zheng Z Z, Jin H, Wang F, et al. Comparison of tribological performance between ion sulfurized layer and liquid sulfurized layer of W6Mo5Cr4V2 steel [J]. Heat Treat. Met., 2023: 48(1): 245
  郑昭卓, 金 虹, 王 凡 等. W6Mo5Cr4V2钢离子渗硫层与液体渗硫层的摩擦磨损性能对比 [J]. 金属热处理, 2023, 48(1): 245
[21] Li R R, Yin Y G, Zhang K Y, et al. Friction and wear properties of FeS/Cu composite materials fabricated by mechanical alloying [J]. China Mech. Eng., 2020, 31: 2024
  李蓉蓉, 尹延国, 张开源 等. 机械合金化FeS/Cu复合材料的摩擦磨损性能 [J]. 中国机械工程, 2020, 31: 2024
[22] Deng W, Zhao X Q, Li S J, et al. Preparation and tribological properties of Al2O3/MoS2 composite coating [J]. China Surf. Eng., 2017, 30(5): 110
  邓 雯, 赵晓琴, 李双建 等. Al2O3/MoS2 复合涂层的制备及摩擦磨损性能 [J]. 中国表面工程, 2017, 30(5): 110
[23] Cai S, Guo P, Zuo X, et al. Effect of load on tribological behavior of MoS2/C composite films [J]. Tribology, 2018, 38: 51
  蔡 胜, 郭 鹏, 左 潇 等. 载荷对MoS2/C复合薄膜摩擦学行为的影响 [J]. 摩擦学学报, 2018, 38: 51
[24] Chang J, Cheng A H. Preparation and Cr(VI) adsorption properties of FeS/chitosan-based carbon aerogel composites [J]. Chem. Ind. Eng. Prog., 2023, 42: 6042
  常 娟, 程爱华. FeS/壳聚糖基碳气凝胶复合材料的制备及对Cr(VI)的吸附 [J]. 化工进展, 2023, 42: 6042
[25] Fu J H, Deng C Z, Zeng L Q, et al. Adsorption mechanism of ferrous sulfide on As(III) and its remediation of as contaminated soil [J]. Chin. J. Nonferrous Met., 2023, 33: 2998
  付君浩, 邓朝政, 曾礼强 等. 硫化亚铁对As(Ⅲ)的吸附机理及其对As污染土壤的修复 [J]. 中国有色金属学报, 2023, 33: 2998
Outlines

/