Research paper

Influence of Micro-Arc Oxidation Time on Structure and Properties of MAO/Cr Composite Coatings

  • WANG Zheng ,
  • WANG Zhenyu ,
  • WANG Aiying ,
  • YANG Wei ,
  • KE Peiling
Expand
  • 1 Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
    2 Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
    3 School of Materials Science and Chemical Engineering, Xi'an Technological University, Xi'an 710021, China
KE Peiling, professor, Tel: (0574)86694790, E-mail: kepl@nimte.ac.cn

Received date: 2022-10-12

  Revised date: 2023-03-05

  Online published: 2023-03-10

Supported by

CAS Interdisciplinary Innovation Team(292020000008)

Abstract

Since the 2011 Fukushima nuclear accident, much attention has been given to accident-tolerant fuel cladding coating. In this study, micro-arc oxidation (MAO) and high-power pulsed magnetron sputtering were employed to deposit MAO/Cr composite coatings on the surface of Zirlo alloy. The effects of micro-arc oxidation time on the microstructure, mechanical properties, and high-temperature steam oxidation resistance of MAO/Cr composite coatings were investigated. Results showed that when the micro-arc oxidation time was enhanced from 3 min to 9 min, the (200)-plan texture coefficient increased from 83% to 100%. Moreover, with the increase in micro-arc oxidation time, the composite coating fracture toughness first increased, and then decreased after reaching a peak of 4.64 MPa⋅m1/2 in 6 min. After steam oxidation at 900°C for 1 h, the composite coating systems showed delamination. Among them, MAO3min/Cr and MAO6min/Cr coatings gained less weight, whereas MAO9min/Cr coating gained more weight and formed a large number of microcracks on its surface cross-section. It can be observed that the obtained composite coating with a 6-min micro-arc oxidation has both excellent mechanical properties and outstanding resistance to high-temperature steam oxidation.

Cite this article

WANG Zheng , WANG Zhenyu , WANG Aiying , YANG Wei , KE Peiling . Influence of Micro-Arc Oxidation Time on Structure and Properties of MAO/Cr Composite Coatings[J]. Acta Metall Sin, 2024 , 60(5) : 691 -698 . DOI: 10.11900/0412.1961.2022.00510

References

1 Azevedo C R F. Selection of fuel cladding material for nuclear fission reactors[J]. Eng. Fail. Anal., 2011, 18: 1943
2 Terrani K A. Accident tolerant fuel cladding development: Promise, status, and challenges[J]. J. Nucl. Mater., 2018, 501: 13
3 Kim H G, Yang J H, Kim W J, et al. Development status of accident-tolerant fuel for light water reactors in Korea[J]. Nucl. Eng. Technol., 2016, 48: 1
4 Kim H G, Kim I H, Jung Y I, et al. Adhesion property and high-temperature oxidation behavior of Cr-coated Zircaloy-4 cladding tube prepared by 3D laser coating[J]. J. Nucl. Mater., 2015, 465: 531
5 Ko J, Kim J W, Min H W, et al. Review of manufacturing technologies for coated accident tolerant fuel cladding[J]. J. Nucl. Mater., 2022, 561: 153562
6 Yang J Q, Steinbrück M, Tang C C, et al. Review on chromium coated zirconium alloy accident tolerant fuel cladding[J]. J. Alloys Compd., 2022, 895: 162450
7 Wang X P, Guan H H, Liao Y Z, et al. Enhancement of high temperature steam oxidation resistance of ZrNb alloy with ZrO2/Cr bilayer coating[J]. Corros. Sci., 2021, 187: 109494
8 Zhang L F, Lai P, Liu Q D, et al. Fretting wear behavior of zirconium alloy in B-Li water at 300oC[J]. J. Nucl. Mater., 2018, 499: 401
9 Jin D L, Ni N, Guo Y, et al. Corrosion of the bonding at FeCrAl/Zr alloy interfaces in steam[J]. J. Nucl. Mater., 2018, 508: 411
10 Lai P, Zhang H, Zhang L F, et al. Effect of micro-arc oxidation on fretting wear behavior of zirconium alloy exposed to high temperature water[J]. Wear, 2019, 424-425: 53
11 Jiang J S, Wang D Q, Du M Y, et al. Interdiffusion behavior between Cr and Zr and its effect on the microcracking behavior in the Cr-coated Zr-4 alloy[J]. Nucl. Sci. Tech., 2021, 32: 1
12 Han X C, Chen C, Tan Y Q, et al. A systematic study of the oxidation behavior of Cr coatings on Zry4 substrates in high temperature steam environment[J]. Corros. Sci., 2020, 174: 108826
13 Brachet J C, Rouesne E, Ribis J, et al. High temperature steam oxidation of chromium-coated zirconium-based alloys: Kinetics and process[J]. Corros. Sci., 2020, 167: 108537
14 Shi W C, Dong L M, Li Q, et al. One-step approach for the fabrication and characterization of hydroxyapatite/TiO2 composite ceramic coatings by micro-arc oxidation in situ on the surface of pure titanium[J]. Key Eng. Mater., 2014, 602-603: 598
15 Wang L L, Hu X, Nie X. Deposition and properties of zirconia coatings on a zirconium alloy produced by pulsed DC plasma electrolytic oxidation[J]. Surf. Coat. Technol., 2013, 221: 150
16 Wei K J, Wang X P, Zhu M H, et al. Effects of Li, B and H elements on corrosion property of oxide films on ZIRLO alloy in 300oC/14 MPa lithium borate buffer solutions[J]. Corros. Sci., 2021, 181: 109216
17 Wang X P, Wei K J, Guan H H, et al. High temperature oxidation of Zr-1Nb alloy with plasma electrolytic oxidation coating in 900-1200oC steam environment[J]. Surf. Coat. Technol., 2021, 407: 126768
18 Zuo X, Zhang D, Chen R D, et al. Spectroscopic investigation on the near-substrate plasma characteristics of chromium HiPIMS in low density discharge mode[J]. Plasma Sources Sci. Technol., 2020, 29: 015013
19 Quillin K, Yeom H, Dabney T, et al. Microstructural and nanomechanical studies of PVD Cr coatings on SiC for LWR fuel cladding applications[J]. Surf. Coat. Technol., 2022, 441: 128577
20 Park J H, Kim H G, Park J Y, et al. High temperature steam-oxidation behavior of arc ion plated Cr coatings for accident tolerant fuel claddings[J]. Surf. Coat. Technol., 2015, 280: 256
21 Anstis G R, Chantikul P, Lawn B R, et al. A critical evaluation of indentation techniques for measuring fracture-toughness: I, Direct crack measurements[J]. J. Am. Ceram. Soc., 1981, 64: 533
22 Wu J K, Wang H K, Zhang Z C, et al. High-pressure synthesis and performance analysis of WC-cBN-MoS2 self-lubricating ceramic composites[J]. Int. J. Refract. Met. Hard Mater., 2023, 110: 105989
23 Gautier C, Machet J. Effects of deposition parameters on the texture of chromium films deposited by vacuum arc evaporation[J]. Thin Solid Films, 1996, 289: 34
24 Zhang J M, Xu K W, Zhang M R. Theory of abnormal grain growth in thin films and analysis of energy anisotropy[J]. Acta Phys. Sin., 2003, 52: 1207
  张建民, 徐可为, 张美荣. 薄膜中异常晶粒生长理论及能量各向异性分析[J]. 物理学报, 2003, 52: 1207
25 Wang Z X, Zhang J W, Lv W J, et al. Growth mechanism of ceramic coating on ZK60 magnesium alloy Based on two-step current-decreasing mode of micro-arc oxidation[J]. Adv. Eng. Mater., 2022, 24: 2101232
26 Huang J H, Wei L J, Ting I S. Evaluation of fracture toughness of VN hard coatings: Effect of preferred orientation[J]. Mater. Chem. Phys., 2022, 275: 125253
27 Wang Y M, Zhang P F, Guo L X, et al. Effect of microarc oxidation coating on fatigue performance of Ti-Al-Zr alloy[J]. Appl. Surf. Sci., 2009, 255: 8616
28 Meng Y, Zeng S, Teng Z, et al. Control of the preferential orientation Cr coatings deposited on zircaloy substrates and study of their oxidation behavior[J]. Thin Solid Films, 2021, 730: 138699
29 Wang S X, Bai S X, Zhu L A, et al. Research progress of chromium coating on zirconium alloy for nuclear fuel cladding[J]. Surf. Technol., 2021, 50(1): 221
  王淑祥, 白书欣, 朱利安 等. 核燃料包壳锆合金表面铬涂层研究进展[J]. 表面技术, 2021, 50(1): 221
Outlines

/