Data-Driven Design of Cast Nickel-Based Superalloy and Precision Forming of Complex Castings
Received date: 2021-08-23
Revised date: 2021-09-26
Online published: 2021-09-30
Supported by
National Science and Technology Major Project of China(J2019-VI-0004-0117);National Natural Science Foundation of China(51821001);National Key Research and Development Program of China(2016YFB0701405);Fund of the Science and Technology on Advanced High Temperature Structural Materials Laboratory(6142903200105)
The development of material genomics engineering and intelligent material-processing technology provides new ideas for researching, developing, and manufacturing key thermal superalloy components of aeroengines. Based on the demand for superalloy materials and casting processing, a high-throughput dynamic simulation software system was developed. Combined with the screening criteria of nickel-based casting superalloy, a new nickel-based casting superalloy was selected and developed from more than 5.2 million-component combinations. High-temperature durability at 815oC and 400 MPa is better than foreign Inconel 939 superalloy. For the precision molding of complex superalloy casting, the data-driven process of the casting deformation is integrated, which reveals the correlation between the process parameters and size precision during solidification deformation. Thus, a data-driven process parameter optimization method is proposed herein. A data-driven casting outlet design method based on the model and algorithm, combined with the test design and multi-target genetic algorithm, which optimized the casting process parameters, was established, and the production rate of the casting process increased by 13.39% after the test verification. The combination of data-driven component design and data model-based process design will accelerate the development and application of aviation materials and components.
Donghong WANG , Feng SUN , Da SHU , Jingyang CHEN , Chengbo XIAO , Baode SUN . Data-Driven Design of Cast Nickel-Based Superalloy and Precision Forming of Complex Castings[J]. Acta Metall Sin, 2022 , 58(1) : 89 -102 . DOI: 10.11900/0412.1961.2021.00355
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