Microstructure Evolution Behavior of Powder Superalloy FGH4720Li at Near Service Temperature
Received date: 2021-04-07
Revised date: 2021-05-22
Online published: 2021-09-03
Supported by
National Science and Technology Major Project(2017-VI-0017-0089);National Natural Science Foundation of China(51771017)
GH4720Li is used for turbine disks in a large number of civil and military propulsion systems because of its excellent mechanical properties and corrosion resistance. GH4720Li turbine disk is mainly manufactured through cast and wrought conventionally, but the addition of a high mass fraction of Ti, Al, and Mo can cause severe element segregation and more difficult microstructure control, which can become more severe as the turbine disk gets larger. Owing to this difficulty, the turbine disk quality cannot be guaranteed if the GH4720Li turbine disk is still in cast and wrought form, and the manufacturing process will be more complex, resulting in increased costs. However, the powder metallurgy method can efficiently eliminate element segregation and produce a more uniform microstructure than the cast and wrought methods. GH4720Li alloys manufactured using the powder metallurgy method are called FGH4720Li alloys. As there has been limited research on FGH4720Li and no report on the microstructure evolution during long-term ageing for FGH4720Li to date, it is necessary to study the microstructure evolution behavior during long-term ageing for FGH4720Li to obtain improved microstructure stability. In this study, field emission scanning electron microscopy and extractive phase analysis were used to investigate the microstructure evolution of FGH4720Li in the temperature range of 600-730oC up to 3000 h. The results showed that primary gamma prime was the most stable; whereas, secondary and tertiary gamma prime microstructure evolutions were comparatively complex. At 600oC, there was no microstructure change. At 650oC, only the tertiary gamma prime grew, but there was no microstructure change for the other gamma primes up to 3000 h. When the ageing temperature increased to 730oC, the tertiary gamma prime grew faster before coarsening rapidly. After 200 h, the secondary gamma prime coarsened noticeably, but the big secondary gamma prime coarsened by Ostwald ripening first, absorbing a large amount of tertiary gamma prime and splitting up between 300 and 500 h, before ageing with further processing. Big secondary gamma prime mainly coarsens by amalgamation; whereas, small secondary gamma prime always coarsens by amalgamation during ageing. The divergence between these two types of secondary gamma prime is related to the distribution characteristics of the tertiary gamma prime.
Chao LIU , Zhihao YAO , Jing GUO , Zichao PENG , He JIANG , Jianxin DONG . Microstructure Evolution Behavior of Powder Superalloy FGH4720Li at Near Service Temperature[J]. Acta Metall Sin, 2021 , 57(12) : 1549 -1558 . DOI: 10.11900/0412.1961.2021.00140
| 1 | Hu L X, Feng X Y. The research and development of powder metallurgy superalloy [J]. Powder Metall. Ind., 2018, 28(4): 1 |
| 1 | 胡连喜, 冯小云. 粉末冶金高温合金研究及发展现状 [J]. 粉末冶金工业, 2018, 28(4): 1 |
| 2 | Zhang B J, Huang S, Zhang W Y, et al. Recent development of nickel-based disc alloys and corresponding cast-wrought processing techniques [J]. Acta Metall. Sin., 2019, 55: 1095 |
| 2 | 张北江, 黄 烁, 张文云等. 变形高温合金盘材及其制备技术研究进展 [J]. 金属学报, 2019, 55: 1095 |
| 3 | Yu Q Y. Study on the correlation between γ' phases, grainsize and deformation parameters for GH4720Li alloy [D]. Beijing: University of Science and Technology Beijing, 2013 |
| 3 | 于秋颖. GH4720Li合金γ'相、晶粒度和热加工参数关联性研究 [D]. 北京: 北京科技大学, 2013 |
| 4 | Silva J M, Cláudio R A, Brito A S E, et al. Characterization of powder metallurgy (PM) nickel base superalloys for aeronautical applications [J]. Mater. Sci. Forum., 2006, 514-516: 495 |
| 5 | Jain S K, Ewing B A, Yin C A. The development of improved performance PM Udimet? 720 turbine disks [A]. Superalloys 2000 [C]. Pittsburgh: The Mineral, Metals & Materials Society, 2000: 785 |
| 6 | Hattori H, Takekawa M, Furrer D, et al. Evaluation of P/M U720 for gas turbine engine disk application [A]. Superalloys 1996 [C]. Pittsburgh: TMS, 1996: 705 |
| 7 | Kantzos P, Bonacuse P, Telesman J, et al. Effect of powder cleanliness on the fatigue behavior of powder metallurgy Ni-disk alloy Udimet 720 [A]. Superalloys 2004 [C]. Pittsburgh: TMS, 2004: 409 |
| 8 | Barrie R L, Gabb T P, Telesman J, et al. Effectiveness of shot peening in suppressing fatigue cracking at non-metallic inclusions in Udimet? 720 [J]. Mater. Sci. Eng., 2008, A474: 71 |
| 9 | Gabb T P, Telesman J, Kantzos P T, et al. Initial assessment of the effects of nonmetallic inclusions on fatigue life of Powder-metallurgy-processed Udimet 720 [R]. Washington DC: National Aeronautics and Space Administration, 2002 |
| 10 | Gabb T P, Bonacuse P J, Ghosn L J, et al. Assessments of low cycle fatigue behavior of powder metallurgy alloy U720 [A]. Fatigue and Fracture Mechanics [C]. West Conshohocken, PA: ASTM International, 2000 |
| 11 | Luo J, Bowen P. Small and long fatigue crack growth behaviour of a PM Ni-based superalloy, Udimet 720 [J]. Int. J. Fatigue, 2004, 26: 113 |
| 12 | Luo J, Bowen P. A probabilistic methodology for fatigue life prediction [J]. Acta Mater., 2003, 51: 3537 |
| 13 | Luo J, Bowen P. Statistical aspects of fatigue behaviour in a PM Ni-base superalloy Udimet 720 [J]. Acta Mater., 2003, 51: 3521 |
| 14 | Prasad K, Sarkar R, Ghosal P, et al. High temperature low cycle fatigue behaviour of hot isostatically pressed superalloy Udimet 720 Li [J]. Mater. High Temp., 2010, 27: 295 |
| 15 | Evans W J, Jones J P, Williams S. The interaction between fatigue, creep and environmental damage in Ti 6246 and Udimet 720Li [J]. Int. J. Fatigue, 2005, 27: 1473 |
| 16 | Dubiez-le Goff S, Couturier R, Guétaz L, et al. Effect of the microstructure on the creep behavior of PM Udimet 720 superalloy-experiments and modeling [J]. Mate. Sci. Eng., 2004, A387-389: 599 |
| 17 | Terzi S, Couturier R, Guétaz L, et al. Modelling the plastic deformation during high-temperature creep of a powder-metallurgy coarse-grained superalloy [J]. Mate. Sci. Eng., 2008, A483-484: 598 |
| 18 | Wang X Q, Peng Z C, Zhang M C. Hot deformation behavior of AA-FGH720Li superalloy [J]. Mater. Sci. Forum., 2017, 898: 528 |
| 19 | Pierron X, Banik A, Maurer G E. Sub-solidus hip process for P/M superalloy conventional billet conversion [A]. Superalloys 2000 [C]. Pittsburgh: TMS, 2000: 425 |
| 20 | Hyzak J M, Singh R P, Morra J E, et al. The microstructural response of As-hip P/M U720 [A]. Superalloy 1992 [C]. Champion, PA: TMS, 1992: 93 |
| 21 | Wu K X, Tan L M, He Y J, et al. Hot deformation behavior of P/M U720 Li [J]. Chin. J. Nonferrous Met., 2019, 29: 1676 |
| 21 | 吴凯西,谭黎明,何英杰等. 粉末高温合金U720Li的热加工行为 [J]. 中国有色金属学报, 2019, 29: 1676 |
| 22 | He F, Wang W X. Microstructure and properties of as-hiped P/M Udimet 720 [J]. Powder. Metal. Ind., 2001, 11: 7 |
| 23 | Rao G A, Satyanarayana D V V. Influence of HIP processing on microstructure and mechanical properties of superalloy Udimet 720Li [J]. Mater. Sci. Technol., 2011, 27: 478 |
| 24 | Mao J, Chang K M, Yang W H, et al. Cooling precipitation and strengthening study in powder metallurgy superalloy U720Li [J]. Metall. Mater. Trans., 2001, 32A: 2441 |
| 25 | Raids R, Schaffer M, Albu M, et al. Multimodal size distribution of γ' precipitates during continuous cooling of UDIMET 720Li [J]. Acta. Mater., 2009, 57: 5739 |
| 26 | Masoumi F, Jahazi M, Shahriari D, et al. Coarsening and dissolution of γ' precipitates during solution treatment of AD730TM Ni-based superalloy: Mechanisms and kinetics models [J]. J. Alloys Compd., 2016, 658: 981 |
/
| 〈 |
|
〉 |