Research paper

Effect of Ta Content on High Temperature Creep Deformation Behaviors and Properties of PM Nickel Base Superalloys

  • Zhikun YANG ,
  • Hao WANG ,
  • Yiwen ZHANG ,
  • Benfu HU
Expand
  • 1.School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China
    2.Beijing CISRI-Gaona Meterials Technology Co. Ltd. , Beijing 100081, China
WANG Hao, professor, Tel: 13811892951, E-mail: hwang@ustb.edu.cn

Received date: 2020-09-08

  Revised date: 2021-01-10

  Online published: 2021-02-26

Supported by

National Key Research and Development Program of China(2016YFB0700501)

Abstract

The nickel base powder superalloy prepared by modern powder metallurgy (PM) technology is selected because it has the characteristics of compatibility with strength and damage tolerance. Moreover, it is the preferred material for the fabrication of a new generation of aero-engine turbine disks. In this study, experimental techniques, such as FESEM and TEM, are used to systematically evaluate the creep properties of powder metallurgy nickel base superalloys with different Ta contents under the conditions of 750°C and 600 MPa. Additionally, the characteristics of microstructure and defosrmation behavior during creep and the effect of stacking fault energy of the alloy on creep property are also investigated. The results show that with increase in Ta content, the energy associated with alloy stacking fault decreases, demonstrating a nonlinear relationship. The deformation behavior and dislocation configuration changes in each creep deformation stage are closely related to the stacking fault energy. The stacking fault energy of alloys with low Ta content is relatively high, the matrix dislocation a/2<110> is prevented at the γ/γ' interface, and the dislocation is not easy to decompose. Furthermore, it can directly enter the γ' phase to form antiphase boundary or to bypass the γ' phase through the Orowan ring bow bending mode. If the alloy contains a moderate amount of Ta, the stacking fault energy of the alloy is reduced, promoting the decomposition of matrix dislocations at the γ/γ' interface. This results in a/6<112> Shockley incomplete dislocations and starts to shear the γ' phase, forming superlattice stacking faults (superlattice intrinsic stacking faults (SISFs) or superlattice extrinsic stacking faults (SESFs)) and extended stacking faults (ESFs), which are then transformed into deformation twins. Therefore, presenting the co-strengthening effect of stacking faults and deformation twins, which improves the creep property. The stacking fault energy of alloys with high Ta content is very low, which is favorable to the simultaneous formation of wide-sized ESFs on different {111} slip planes. The occurrence of inter-crossing stacking faults inhibits the formation of deformation twins and accelerates the development of creep deformation cracks. These experimental results demonstrate that the addition of an appropriate amount of Ta to the alloy can effectively reduce the stacking fault energy, improve the ability to form both partial dislocation shear γ' phase and micro-twins, increase creep resistance, and effectively improve the alloy creep property.

Cite this article

Zhikun YANG , Hao WANG , Yiwen ZHANG , Benfu HU . Effect of Ta Content on High Temperature Creep Deformation Behaviors and Properties of PM Nickel Base Superalloys[J]. Acta Metall Sin, 2021 , 57(8) : 1027 -1038 . DOI: 10.11900/0412.1961.2020.00351

References

1 Hu B F, Tian G F, Jia C C, et al. Optimization design of the high performance powder metallurgy superalloy for turbine disk [J]. Powder Metall. Technol., 2009, 27: 292
1 胡本芙, 田高峰, 贾成厂等. 涡轮盘用高性能粉末高温合金的优化设计探讨 [J]. 粉末冶金技术, 2009, 27: 292
2 Zhang Y W, Liu J T. Development in powder metallurgy superalloy [J]. Mater. China, 2013, 32: 1
2 张义文, 刘建涛. 粉末高温合金研究进展 [J]. 中国材料进展, 2013, 32: 1
3 Wu K, Liu G Q, Hu B F, et al. Research progress of new type high-performance P/M turbine disk superalloy [J]. Mater. China, 2010, 29(3): 23
3 吴 凯, 刘国权, 胡本芙等. 新型涡轮盘用高性能粉末高温合金的研究进展 [J]. 中国材料进展, 2010, 29(3): 23
4 Lei J F, Zheng Y, Yu J, et al. P/M Nickel-based superalloy [J]. Aerosp. Mater. Technol., 2011, 41(6): 18
4 雷景富, 郑 勇, 余 俊等. 镍基粉末高温合金的研究进展 [J]. 宇航材料工艺, 2011, 41(6): 18
5 Hu B F, Liu G Q, Wu K, et al. Morphological instability of γ′ phase in nickel-based powder metallurgy superalloys [J]. Acta Metall. Sin., 2012, 48: 257
5 胡本芙, 刘国权, 吴 凯等. 镍基粉末冶金高温合金中γ′相形态不稳定性研究 [J]. 金属学报, 2012, 48: 257
6 Mourer D P, Huron E S, Bain K R, et al. Superalloy optimized for high-temperature performance in high-pressure turbine disks [P]. US Pat, 6521175, 2003
7 Liu L R, Jin T, Sun X F, et al. Effect of Al, Ti and Ta contents on the microstructure in Ni-base single crystal superalloy during aging [J]. Rare Met. Mater. Eng., 2008, 37: 1253
7 刘丽荣, 金 涛, 孙晓峰等. Al、Ti和Ta含量对镍基单晶高温合金时效组织的影响 [J]. 稀有金属材料与工程, 2008, 37: 1253
8 Yang J, Dong J X, Zhang M C, et al. High temperature fatigue crack growth behavior of a novel powder metallurgy superalloy FGH98 [J]. Acta Metall. Sin., 2013, 49: 71
8 杨 健, 董建新, 张麦仓等. 新型镍基粉末高温合金FGH98的高温疲劳裂纹扩展行为研究 [J]. 金属学报, 2013, 49: 71
9 Park S J, Seo S M, Yoo Y S, et al. Effects of Al and Ta on the high temperature oxidation of Ni-based superalloys [J]. Corros. Sci., 2015, 90: 305
10 Han F F, Li H, Zhang J, et al. Influence of Ta addition on the oxidation behavior of a directionally solidified nickel base superalloy [J]. J. Iron Steel Res., 2011, 23(suppl.2): 416
10 韩汾汾, 李 辉, 张 健等. Ta对铸造镍基高温合金氧化行为的影响 [J]. 钢铁研究学报, 2011, 23(): 416
11 Han F F, Chang J X, Li H, et al. Influence of Ta content on hot corrosion behaviour of a directionally solidified nickel base superalloy [J]. J. Alloys Compd., 2015, 619: 102
12 Wang Z C, Wang H, Huang H L, et al. Effect of Ta on high temperature tensile properties of advanced Ni-based powder metallurgy superalloys [J]. Chin. J. Mater. Res., 2019, 33: 331
12 王志成, 王 浩, 黄海亮等. Ta含量对高性能镍基粉末高温合金高温拉伸性能的影响 [J]. 材料研究学报, 2019, 33: 331
13 Xing P Y, Zhang Y W, Jia J. Effect of Ta content on mechanical properties of FGH4098 powder superalloy [J]. Powder Metall. Ind., 2019, 29(2): 33
13 刑鹏宇, 张义文, 贾 建. Ta含量对FGH4098粉末高温合金力学性能的影响 [J]. 粉末冶金工业, 2019, 29(2): 33
14 Tsai Y L, Wang S F, Bor H Y, et al. Effects of alloy elements on microstructure and creep properties of fine-grained nickel-based superalloys at moderate temperatures [J]. Mater. Sci. Eng., 2013, A571: 155
15 Wu C J, Tao Y, Jia J. Microstructure and properties of an advanced nickel-base PM superalloy [J]. J. Iron Steel Res., Int., 2014, 21: 1152
16 Sun Y J, Shang Y, Jiang X L. Effect of Ta on creep behavior of a sort of Ni-based single crystal superalloy [J]. Mater. Mech. Eng., 2013, 37(4): 6
16 孙跃军, 尚 勇, 姜晓琳. 钽对一种镍基单晶高温合金蠕变行为的影响 [J]. 机械工程材料, 2013, 37(4): 6
17 Sun Y J, Kang J G, Gong S K. Effects of Al, Ti and Ta on microstructure and properties of Ni-based single crystal superally [J]. Spec. Cast. Nonferrous Alloys, 2008, 28: 660
17 孙跃军, 康俊国, 宫声凯. Al、Ti、Ta对镍基单晶高温合金组织和性能的影响 [J]. 特种铸造及有色合金, 2008, 28: 660
18 Cui C Y, Tian C G, Zhou Y Z, et al. Dynamic strain aging in Ni base alloys with different stacking fault energy [A]. Superalloys 2012 [C]. New York: John Wiley & Sons, Inc., 2012
19 Mukherji D, Jiao F, Chen W, et al. Stacking fault formation in γ′ phase during monotonic deformation of IN738LC at elevated temperatures [J]. Acta Metall. Mater., 1991, 39: 1515
20 Banerjee D, Banerjee R, Wang Y. Formation of split patterns of γ' precipitates in Ni-Al via particle aggregation [J]. Scr. Mater., 1999, 41: 1023
21 Knowles D M, Chen Q Z. Superlattice stacking fault formation and twinning during creep in γ/γ′ single crystal superalloy CMSX-4 [J]. Mater. Sci. Eng., 2003, A340: 88
22 Christian J W, Mahajan S. Deformation twinning [J]. Prog. Mater. Sci., 1995, 39: 1
23 Kolbe M. The high temperature decrease of the critical resolved shear stress in nickel-base superalloys [J]. Mater. Sci. Eng., 2001, A319-321: 383
24 Karthikeyan S, Unocic R R, Sarosi P M, et al. Modeling microtwinning during creep in Ni-based superalloys [J]. Scr. Mater., 2006, 54: 1157
25 Unocic R R, Viswanathan G B, Sarosi P M, et al. Mechanisms of creep deformation in polycrystalline Ni-base disk superalloys [J]. Mater. Sci. Eng., 2008, A483-484: 25
26 Tian C G, Han G M, Cui C Y, et al. Effects of stacking fault energy on the creep behaviors of Ni-base superalloy [J]. Mater. Des., 2014, 64: 316
27 Kovarik L, Unocic R R, Li J, et al. Microtwinning and other shearing mechanisms at intermediate temperatures in Ni-based superalloys [J]. Prog. Mater. Sci., 2009, 54: 839
Outlines

/