Thermal Stability of AlCrON-Based Solar Selective Absorbing Coating in Air
Received date: 2020-07-09
Revised date: 2020-10-12
Online published: 2020-11-03
Supported by
National Natural Science Foundation of China(52002159);National High Technology Research and Development Program of China(2009AA05Z440)
Metal-dielectric coatings consist of extremely fine metal particles embedded in dielectric matrices are considered promising as materials for high-temperature spectral selective absorption coating applications owing to their excellent thermal stability and integrated optical properties. However, during long periods of annealing under high temperatures, metal particles are prone to agglomerating, coarsening, oxidizing, and diffusing across different layers, resulting in changes in composition and microstructures. Correspondingly the metal-dielectric coatings would experience irreversible degradations in optical properties. Hence, a Cr/AlCrN/AlCrON/AlCrO multilayer solar selective absorbing coating has been designed and deposited on stainless steel by cathode arc ion plating to solve the above mentioned issue. This coating exhibited excellent thermal stability as the absorptance increased to 0.922, whereas, the emittance decreased to 0.114 after annealing at 500oC for 1000 h in air. Microstructural characterization indicates that the increase in absorptance is attributed the formation of small amounts of AlN, CrN, and Cr2N nanocrystallites in the amorphous matrices of AlCrN and AlCrON, which can effectively scatter the incident light into a broadband wavelength spectrum by increasing the optical path length in the absorbing layers, resulting in a pronounced enhancement in the absorptivity. A handful of Cr2O3 and Al2O3 nanograins are embedded in the amorphous AlCrO antireflection layer, which can effectively reflect solar infrared radiation and thermal emittance from the substrate, resulting in relatively low infrared emissivity. Besides, good thermal stability is attributed to the excellent thermal stability of the dielectric amorphous matrices and slow atomic diffusion of nanoparticles, which could effectively slow down the inward diffusion of oxygen and avoid the agglomeration of nanoparticles. However, during high-temperature annealing, aluminum atoms in the nanoparticles appear to agglomerate on the surface. These aluminum atoms would oxidize in air and form a layer of Al2O3 covering these nanoparticles, preventing agglomeration and coarsening of nanoparticles.
Xiaobo WANG , Yongzhe WANG , Xudong CHENG , Rong JIANG . Thermal Stability of AlCrON-Based Solar Selective Absorbing Coating in Air[J]. Acta Metall Sin, 2021 , 57(3) : 327 -339 . DOI: 10.11900/0412.1961.2020.00244
| 1 | Shi Y Y, Na H Y. Design, Preparation and Evaluation of Solar Spectrally Selective Absorbing Coatings [M]. Beijing: Tsinghua University Press, 2009: 65 |
| 1 | 史月艳, 那鸿悦. 太阳光谱选择性吸收膜系设计、制备及测评 [M]. 北京: 清华大学出版社, 2009: 65 |
| 2 | Cao A M, Veser G. Exceptional high-temperature stability through distillation-like self-stabilization in bimetallic nanoparticles [J]. Nat. Mater., 2009, 9: 75 |
| 3 | Kim T K, VanSaders B, Caldwell E, et al. Copper-alloyed spinel black oxides and tandem-structured solar absorbing layers for high-temperature concentrating solar power systems [J]. Sol. Energy, 2016, 132: 257 |
| 4 | Liu H D, Wan Q, Xu Y R, et al. Long-term thermal stability of CrAlO-based solar selective absorbing coating in elevated temperature air [J]. Sol. Energy Mater. Sol. Cells, 2015, 134: 261 |
| 5 | Chookajorn T, Murdoch H A, Schuh C A. Design of stable nanocrystalline alloys [J]. Science, 2012, 337: 951 |
| 6 | Ge J P, Zhang Q, Zhang T R, et al. Core-satellite nanocomposite catalysts protected by a porous silica shell: Controllable reactivity, high stability, and magnetic recyclability [J]. Angew. Chem. Int. Edit., 2008, 47: 8924 |
| 7 | Joo S H, Park J Y, Tsung C K, et al. Thermally stable Pt/mesoporous silica core-shell nanocatalysts for high-temperature reactions[J]. Nat. Mater., 2008, 8: 126 |
| 8 | Gao T, Jelle B P, Gustavsen A. Core-shell-typed Ag@SiO2 nanoparticles as solar selective coating materials [J]. J. Nanopart. Res., 2012, 15: 1370 |
| 9 | Barshilia H C, Selvakumar N, Rajam K S, et al., Optical properties and thermal stability of TiAlN/AlON tandem absorber prepared by reactive DC/RF magnetron sputtering [J]. Sol. Energy Mater. Sol. Cells, 2008, 92: 1425 |
| 10 | Barshilia H C, Selvakumar N, Rajam K S. Thermal stability of TiAlN/TiAlON/Si3N4 tandem absorbers prepared by reactive direct current magnetron sputtering [J]. J. Vac. Sci. Technol., 2007, 25A: 383 |
| 11 | Wu L, Gao J H, Liu Z M, et al. Thermal aging characteristics of CrNxOy solar selective absorber coating for flat plate solar thermal collector applications [J]. Sol. Energy Mater. Sol. Cells, 2013, 114C: 186 |
| 12 | Du M, Hao L, Mi J, et al. Optimization design of Ti0.5Al0.5N/Ti0.25Al0.75N/AlN coating used for solar selective applications [J]. Sol. Energy Mater. Sol. Cells, 2011, 95: 1193 |
| 13 | Barshilia H C. Growth, characterization and performance evaluation of Ti/AlTiN/AlTiON/AlTiO high temperature spectrally selective coatings for solar thermal power applications [J]. Sol. Energy Mater. Sol. Cells, 2014, 130: 322 |
| 14 | Liu H D, Fu T R, Duan M H, et al. Structure and thermal stability of spectrally selective absorber based on AlCrON coating for solar-thermal conversion applications[J]. Sol. Energy Mater. Sol. Cells, 2016, 157: 108 |
| 15 | Gong D Q, Liu H D, Luo G., et al. Thermal aging test of AlCrNO-based solar selective absorbing coatings prepared by cathodic arc plating [J]. Sol. Energy Mater. Sol. Cells, 2015, 136: 167 |
| 16 | Zou C W, Xie W, Shao L X. Functional multi-layer solar spectral selective absorbing coatings of AlCrSiN/AlCrSiON/AlCrO for high temperature applications [J]. Sol. Energy Mater. Sol. Cells, 2016, 153: 9 |
| 17 | Liu Y, Wang Z F, Lei D Q, et al. A new solar spectral selective absorbing coating of SS-(Fe3O4)/Mo/TiZrN/TiZrON/SiON for high temperature application [J]. Sol. Energy Mater. Sol. Cells, 2014, 127: 143 |
| 18 | Pavlovi? T M, Radonji? I S, Milosavljevi? D D. et al. A review of concentrating solar power plants in the world and their potential use in Serbia [J]. Renew. Sust. Energy Rev., 2012, 16: 3891 |
| 19 | Koehl M. Durability of solar energy materials [J]. Renew. Energy, 2001, 24: 597 |
| 20 | Zhang K, Hao L, Du M, et al. A review on thermal stability and high temperature induced ageing mechanisms of solar absorber coatings [J]. Renew. Sust. Energy Rev., 2017, 67: 1282 |
| 21 | Antonaia A, Castaldo A, Addonizio M L, et al. Stability of W-Al2O3 cermet based solar coating for receiver tube operating at high temperature [J]. Sol. Energy Mater. Sol. Cells, 2010, 94: 1604 |
| 22 | Liu Y, Wang C, Xue Y F. The spectral properties and thermal stability of NbTiON solar selective absorbing coating [J]. Sol. Energy Mater. Sol. Cells, 2012, 96: 131 |
| 23 | Yang D, Zhao X, Liu Y, et al. Enhanced thermal stability of solar selective absorber based on nano-multilayered AlCrSiO films [J]. Sol. Energy Mater. Sol. Cells, 2020, 207: 110331 |
| 24 | Selvakumar N, Barshilia H C. Review of physical vapor deposited (PVD) spectrally selective coatings for mid- and high-temperature solar thermal applications [J]. Sol. Energy Mater. Sol. Cells, 2012, 98: 1 |
| 25 | Darling K A, VanLeeuwen B K, Semones J E, et al. Stabilized nanocrystalline iron-based alloys: Guiding efforts in alloy selection [J]. Mater. Sci. Eng., 2011, A528: 4365 |
| 26 | Murdoch H A, Schuh C A. Stability of binary nanocrystalline alloys against grain growth and phase separation [J]. Acta Mater., 2013, 61: 2121 |
| 27 | Shen Y, Shi Y Y, Wang F C. High-temperature optical properties and stability of AlxOy-AlNx-Al solar selective absorbing surface prepared by DC magnetron reactive sputtering [J]. Sol. Energy Mater. Sol. Cells, 2003, 77: 393 |
| 28 | Barshilia H C, Selvakumar N, Rajam K S, et al. Spectrally selective NbAlN/NbAlON/Si3N4 tandem absorber for high-temperature solar applications [J]. Sol. Energy Mater. Sol. Cells, 2008, 92: 495 |
| 29 | Wu X B, You Y W, Kong X S, et al. First-principles determination of grain boundary strengthening in tungsten: Dependence on grain boundary structure and metallic radius of solute [J]. Acta Mater., 2016, 120: 315 |
| 30 | Guesmi H, Louis C, Delannoy L. Chemisorbed atomic oxygen inducing Pd segregation in PdAu(111) alloy: Energetic and electronic DFT analysis [J]. Chem. Phys. Lett., 2011, 503: 97 |
| 31 | Rebouta L, Capela P, Andritschky M, et al. Characterization of TiAlSiN/TiAlSiON/SiO2 optical stack designed by modelling calculations for solar selective applications [J]. Sol. Energy Mater. Sol. Cells, 2012, 105: 202 |
/
| 〈 |
|
〉 |