Fe-Ni-Cr-W-Al合金高温蠕变与相演变规律研究
1 合肥通用机械研究院有限公司 国家压力容器与管道安全工程技术研究中心 中国石化炉管质量检测检验与评估中心 合肥 230031
2 青岛新力通工业有限责任公司 青岛 266700
收稿日期: 2025-09-12
修回日期: 2026-02-14
录用日期: 2026-03-13
网络出版日期: 2026-03-13
基金资助
中国石油化工股份有限公司科技开发项目(323120); 青岛新力通工业有限责任公司科技开发项目(2021030194)
Study on high-temperature creep and phase evolution of the Fe-Ni-Cr-W-Al alloy ethylene pyrolysis furnace tubes
1 National Engineering & Technical Research Center on Pressure Vessels and Piping Safety, Sinopec Inspection and Assessment Center on Furnace Tube, Hefei General Machinery Research Institute Co., Ltd., Hefei 230031, China
2 Qingdao NPA Industry Co. Ltd., Qingdao 266700, China
Received date: 2025-09-12
Revised date: 2026-02-14
Accepted date: 2026-03-13
Online published: 2026-03-13
Supported by
Sinopec Technology Development Project(323120); Technology development projects of Qingdao NPA Industry Co., Ltd(2021030194)
陈涛 , 连晓明 , 吴志刚 , 刘春娇 , 王兴雷 , 王建涛 . Fe-Ni-Cr-W-Al合金高温蠕变与相演变规律研究[J]. 金属学报, 0 : 0 . DOI: 10.11900/0412.1961.2025.00268
The relationship between the high-temperature creep behavior and microstructure of an Fe–Ni–Cr–W–Al alloy used as the centrifugal casting material for the radiant section tubes of ethylene pyrolysis furnaces was investigated, along with the precipitate phases. Analyses were performed using a high-temperature creep testing machine, OM, SEM, TEM, and other instruments. The creep behavior was evaluated at 900–1200 ℃ and 10–48 MPa. The data reveal that the as-cast microstructure of the 27Cr44Ni5W3Al+MA alloy consists of γ and eutectic precipitates, where the eutectic precipitates mainly comprise herringbone-shaped M7C3 and blocky or lamellar M23C6, as well as coherently precipitated, dispersed γ′ particles and a small number of blocky γ′ particles within the γ matrix. A plot of the Larson-Miller parameters indicates that this alloy has excellent creep performance, where the high-temperature creep data fit a master curve according to the relation lgs = 3.67436 –0.04401P–0.00121P2. As the temperature in the creep test increases, the average widths of the M7C3 and M23C6 precipitates gradually increase from 0.9 and 4.6 μm for the original as-cast state to 1.8 and 8.1 μm at 1200 ℃, respectively. During the creep process at 900℃–1050℃ and 10–48 MPa, M7C3 is gradually transformed into blocky M23C6, which precipitates with blocky γ′. The precipitation of γ′ is most pronounced at 950 ℃ and the average particle width also increases from 1.4 μm for the as-cast state to 3.3 μm. The creep cavities mainly nucleate at the interfaces between the coarse, blocky M23C6, blocky γ′, and thin, lamellar M7C3 eutectic precipitates and the γ matrix. During the creep process at 1100℃–1200℃, M7C3 is further transformed into blocky M23C6, with no observed precipitation of blocky γ′. The creep cavities undergo further nucleation at the interfaces of the coarse, blocky M23C6 or thin, lamellar M7C3 eutectic precipitates with the austenite matrix, all of which are intergranular fractures.
Key words: Fe-Ni-Cr-W-Al alloy; Pyrolysis furnace tube; Creep; Phase evolution; M7C3; M23C6; γ′
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