研究论文

Mo表面硅化物-硼化物复合涂层的微观组织与高温氧化行为

  • 吴洲 ,
  • 吴凡 ,
  • 王一茗 ,
  • 甘有良 ,
  • 付雪松 ,
  • 陈国清 ,
  • 周文龙 ,
  • 祖宇飞
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  • 1 大连理工大学 材料科学与工程学院 大连 116024
    2 中国航空制造技术研究院 北京 100024
吴 洲,男,1999年生,博士生
祖宇飞,yfzu@dlut.edu.cn,主要从事高温结构材料研究

收稿日期: 2025-05-08

  修回日期: 2026-01-23

  网络出版日期: 2026-02-10

基金资助

国家自然科学基金项目(51805069)

Microstructure and High-Temperature Oxidation Behavior of Silicide-Boride Composite Coatings on the Surface of Mo

  • WU Zhou ,
  • WU Fan ,
  • WANG Yiming ,
  • GAN Youliang ,
  • FU Xuesong ,
  • CHEN Guoqing ,
  • ZHOU Wenlong ,
  • ZU Yufei
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  • 1 School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
    2 AVIC Manufacturing Technology Institute, Beijing 100024, China
ZU Yufei, associate professor, Tel: 13704112760, E-mail: yfzu@dlut.edu.cn

Received date: 2025-05-08

  Revised date: 2026-01-23

  Online published: 2026-02-10

Supported by

National Natural Science Foundation of China(51805069)

摘要

为改善Mo及其合金高温氧化易失效的问题,明确硅化物-硼化物复合涂层的梯度结构形成机制和性能变化规律,以进一步提升其高温抗氧化性能,本工作采用包埋渗法在纯Mo表面制备了硅化物涂层和硅化物-硼化物复合涂层,并研究了其微观组织演化和高温氧化行为。结果表明,B元素的引入使得硅化物-硼化物复合涂层具备MoSi2/(MoSi2 + MoB)/Mo5Si3/MoB/Mo2B五层梯度结构。B诱导基体表面率先形成MoB层,该层不仅阻碍了Si原子的定向扩散,同时触发Si与MoB的置换反应生成MoSi2,减弱了MoSi2的(001)择优生长趋势。此外,MoSi2 + MoB混合层内MoB相形成伴随的体积收缩导致的孔洞和粗糙界面,可提供高密度形核位点,从而显著细化表面MoSi2晶粒。细化晶粒加速了致密、连续SiO2保护膜的形成,有效阻挡O扩散。在1200 ℃氧化30 h后,氧化增重仅为1.28 mg/cm2,氧化速率常数为0.29 mg/(cm2·h),较硅化物涂层降低53%。同时由于MoB层的存在,有效减缓了Si元素向基体内的扩散,显著提升了涂层在长期高温氧化环境下的稳定性。

本文引用格式

吴洲 , 吴凡 , 王一茗 , 甘有良 , 付雪松 , 陈国清 , 周文龙 , 祖宇飞 . Mo表面硅化物-硼化物复合涂层的微观组织与高温氧化行为[J]. 金属学报, 2026 , 62(6) : 1069 -1081 . DOI: 10.11900/0412.1961.2025.00127

Abstract

Mo and its alloys exhibit considerable potential for aerospace high-temperature components, electronic thermal management systems, and high-temperature power-generation structures due to their high melting point, excellent elevated-temperature mechanical strength, and good creep resistance. However, their application is severely limited by rapid oxidation at temperatures above 700 oC, where the formation and volatilization of MoO3 lead to accelerated material loss and structural degradation. This oxidation susceptibility can ultimately result in disintegration and catastrophic failure under extreme service conditions. The application of silicide-based coatings is an effective strategy to mitigate high-temperature oxidation by forming a protective barrier that isolates the substrate from the environment. Nevertheless, monolithic silicide coatings often suffer from premature failure caused by thermal expansion mismatch with the substrate and inward silicon diffusion during prolonged high-temperature exposure. In this context, silicide-boride composite coatings have emerged as a promising alternative for further improving oxidation resistance. Despite their potential, the mechanisms governing gradient microstructure formation and the origins of performance variability in such composite coatings remain insufficiently understood. In this study, silicide and silicide-boride composite coatings were fabricated on pure Mo substrates using halide-activated pack cementation, and their microstructural evolution and high-temperature oxidation behavior were systematically investigated. The results demonstrate that B element incorporation promotes the formation of a silicide-boride composite coating with a five-layer graded structure: MoSi2/(MoSi2 + MoB)/Mo5Si3/MoB/Mo2B. Notably, B facilitates the preferential formation of an initial MoB interlayer at the coating-substrate interface. This interlayer not only inhibits the directional diffusion of Si but also induces a displacement reaction between Si and MoB to form MoSi2, thereby suppressing the (001) preferred growth orientation of MoSi2. In addition, volume contraction associated with MoB formation within the MoSi2 + MoB mixed layer generates pores and a roughened interface, which act as high-density nucleation sites and significantly refine the surface MoSi2 grain structure. The refined grain structure accelerated the formation of a dense and continuous SiO2 protective film, thereby effectively inhibiting O diffusion. After 30 h of oxidation at 1200 oC, the silicide-boride composite coating exhibited an oxidation mass gain of 1.28 mg/cm2 and an oxidation rate constant of 0.29 mg/(cm2·h), representing a 53% reduction relative to the silicide coating. Moreover, the MoB interlayer suppressed inward Si diffusion into the substrate, thereby enhancing long-term stability under high-temperature oxidative conditions.

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