激光粉末床熔化制备沉淀强化高熵合金的热处理调控及强塑性协同机制

  • 李彤 ,
  • 石磊 ,
  • 庞景宇 ,
  • 王诗洋 ,
  • 邢振强 ,
  • 杨一童 ,
  • 彭任良 ,
  • 张宏伟
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  • 1 中国科学院金属研究所 师昌绪先进材料创新中心  沈阳 110016

    2 中国科学技术大学 材料科学与工程学院  沈阳 110016

    3 太行实验室  成都 610213

    4 中国人民解放军空军93156部队  沈阳 110031

收稿日期: 2025-06-11

  修回日期: 2025-08-18

  网络出版日期: 2025-08-29

基金资助

国家重点研发计划项目;太行国家实验室自主课题;辽宁省科技重大专项;辽宁省重点研发计划;辽宁省重点研发计划;辽宁省科技计划联合计划

Regulation of Heat Treatment and Synergistic Mechanism of Strength–Ductility in Precipitation-Strengthened High-entropy Alloy Fabricated by Laser Powder Bed Fusion#br#

  • LI Tong ,
  • SHI Lei ,
  • PANG Jing-Yu ,
  • YU Shi-Xiang ,
  • XING Zhen-Jiang ,
  • YANG Yi-Tong ,
  • PENG Lin-Liang ,
  • ZHANG Hong-Wei
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  • 1 Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of

    Sciences, Shenyang 110016, China

    2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China

    3 Taihang Laboratory, Chengdu 610213, China

    4 Chinese People’s Liberation Army Air Force 93156 Unit, Shenyang 110031, China

Received date: 2025-06-11

  Revised date: 2025-08-18

  Online published: 2025-08-29

Supported by

National Key R&D program of China;Project of Taihang Laboratory;Science and Technology Major Project of Liaoning Province;Key Research and Development Program of Liaoning Province;Key Research and Development Program of Liaoning Province;Liaoning Provincial Science and Technology Plan Joint Program

摘要

高熵合金因其优异的力学性能在极端环境应用中备受关注,但传统制备方法难以满足复杂零件成型需求。本工作通过激光粉末床熔化(L-PBF)技术制备了一种沉淀强化型NiCoCr基高熵合金,并系统探究了不同热处理工艺(时效处理、固溶+时效处理)对其微观组织和力学性能的影响。结果表明,优化L-PBF工艺参数(激光功率200 W、扫描速率1000 mm/s)后样品的致密度可达99.64%,其打印态微观组织呈现典型的柱状晶及枝晶偏析特征。固溶+时效处理通过再结晶和调控析出相(L12相及σ相),显著降低了合金的残余应力,其室温屈服强度(732 ± 7 MPa)和抗拉强度(1075 ± 13 MPa)较打印态分别提高了21.4%和24.3%,同时保持(18 ± 4)%的延伸率;而由于时效处理态合金中σ相沿晶界大量析出及残余应力较高,导致其塑性下降,延伸率仅为(3 ± 1)%。在高温(900 ℃)拉伸测试中,固溶+时效处理态合金表现出最优的综合力学性能,其抗拉强度和延伸率分别为(273 ± 15) MPa和(13 ± 2)%。微观分析表明,固溶+时效处理通过释放残余应力、调控析出相特性(分布、数量等)以及引入退火孪晶,有效协调了合金的强塑性平衡。

本文引用格式

李彤 , 石磊 , 庞景宇 , 王诗洋 , 邢振强 , 杨一童 , 彭任良 , 张宏伟 . 激光粉末床熔化制备沉淀强化高熵合金的热处理调控及强塑性协同机制[J]. 金属学报, 0 : 0 -0 . DOI: 10.11900/0412.1961.2025.00163

Abstract

High-entropy alloys (HEAs) offer exceptional mechanical properties due to their unique solid solution structures. However, conventional face-centered cubic  single-phase HEAs exhibit limited strength. While introducing L12 precipitates can simultaneously improve strength and plasticity, conventional casting methods cannot effectively produce large, complex components. Laser powder bed fusion (L-PBF) technology has emerged as a solution for fabricating complex geometrically intricate HEA parts. However, the extremely high cooling rates associated with this technology present a dual challenge: suppressing the precipitation of strengthening phases and generating significant residual stresses, which negatively affect the material’s high-temperature performance. Current research in additive manufacturing of HEAs primarily focuses on optimizing performance at room temperature and intermediate temperatures (≤ 800 °C). Studies exploring non-equilibrium microstructural evolution and mechanical behavior under ultra-high temperatures (≥ 900 °C) are lacking, thus failing to address the urgent need for extreme heat-resistant materials in fields such as aerospace and nuclear energy. In this study, a precipitation-strengthened NiCoCr-based HEA was fabricated using L-PBF technology, and a systematic investigation was conducted into how different heat treatment processes (including aging treatment and solution treatment immediately followed by aging treatment) affect its microstructure and mechanical properties. The results show that optimized L-PBF parameters (laser power of 200 W and scanning speed of 1000 mm/s) enable the production of defect-free samples with a density of 99.64%, characterized by columnar crystals and dendritic segregation in the as-fabricated state. After undergoing solution and aging treatment, the sample exhibited a 21.4% increase in room temperature yield strength ((732 ± 7) MPa) and a 24.3% enhancement in tensile strength ((1075 ± 13) MPa) compared to the as-fabricated sample. This was attributed to recrystallization and modulation of the precipitation phases (L12 and σ phases). Notably, the elongation after fracture remained at (18 ± 4)%. By contrast, aging the samples alone resulted in significant loss of plasticity (only (3 ± 1)% elongation) due to extensive grain boundary precipitation of the σ phase and high residual stresses. During high-temperature (900 °C) tensile testing, the solution and aging-treated sample demonstrated the highest tensile strength of (273 ± 15) MPa and an elongation of (13 ± 2)%. Microstructural analysis indicated that the solution and aging treatments effectively balanced the strength–ductility synergy by promoting recrystallization, modulating the properties of the precipitates (such as distribution and quantity etc.), and introducing annealing twins.

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