激光粉末床熔化制备沉淀强化高熵合金的热处理调控及强塑性协同机制
1 中国科学院金属研究所 师昌绪先进材料创新中心 沈阳 110016
2 中国科学技术大学 材料科学与工程学院 沈阳 110016
3 太行实验室 成都 610213
4 中国人民解放军空军93156部队 沈阳 110031
收稿日期: 2025-06-11
修回日期: 2025-08-18
网络出版日期: 2025-08-29
基金资助
国家重点研发计划项目;太行国家实验室自主课题;辽宁省科技重大专项;辽宁省重点研发计划;辽宁省重点研发计划;辽宁省科技计划联合计划
Regulation of Heat Treatment and Synergistic Mechanism of Strength–Ductility in Precipitation-Strengthened High-entropy Alloy Fabricated by Laser Powder Bed Fusion#br#
1 Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of
Sciences, Shenyang 110016, China
2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
3 Taihang Laboratory, Chengdu 610213, China
4 Chinese People’s Liberation Army Air Force 93156 Unit, Shenyang 110031, China
Received date: 2025-06-11
Revised date: 2025-08-18
Online published: 2025-08-29
Supported by
National Key R&D program of China;Project of Taihang Laboratory;Science and Technology Major Project of Liaoning Province;Key Research and Development Program of Liaoning Province;Key Research and Development Program of Liaoning Province;Liaoning Provincial Science and Technology Plan Joint Program
李彤 , 石磊 , 庞景宇 , 王诗洋 , 邢振强 , 杨一童 , 彭任良 , 张宏伟 . 激光粉末床熔化制备沉淀强化高熵合金的热处理调控及强塑性协同机制[J]. 金属学报, 0 : 0 -0 . DOI: 10.11900/0412.1961.2025.00163
High-entropy alloys (HEAs) offer exceptional mechanical properties due to their unique solid solution structures. However, conventional face-centered cubic single-phase HEAs exhibit limited strength. While introducing L12 precipitates can simultaneously improve strength and plasticity, conventional casting methods cannot effectively produce large, complex components. Laser powder bed fusion (L-PBF) technology has emerged as a solution for fabricating complex geometrically intricate HEA parts. However, the extremely high cooling rates associated with this technology present a dual challenge: suppressing the precipitation of strengthening phases and generating significant residual stresses, which negatively affect the material’s high-temperature performance. Current research in additive manufacturing of HEAs primarily focuses on optimizing performance at room temperature and intermediate temperatures (≤ 800 °C). Studies exploring non-equilibrium microstructural evolution and mechanical behavior under ultra-high temperatures (≥ 900 °C) are lacking, thus failing to address the urgent need for extreme heat-resistant materials in fields such as aerospace and nuclear energy. In this study, a precipitation-strengthened NiCoCr-based HEA was fabricated using L-PBF technology, and a systematic investigation was conducted into how different heat treatment processes (including aging treatment and solution treatment immediately followed by aging treatment) affect its microstructure and mechanical properties. The results show that optimized L-PBF parameters (laser power of 200 W and scanning speed of 1000 mm/s) enable the production of defect-free samples with a density of 99.64%, characterized by columnar crystals and dendritic segregation in the as-fabricated state. After undergoing solution and aging treatment, the sample exhibited a 21.4% increase in room temperature yield strength ((732 ± 7) MPa) and a 24.3% enhancement in tensile strength ((1075 ± 13) MPa) compared to the as-fabricated sample. This was attributed to recrystallization and modulation of the precipitation phases (L12 and σ phases). Notably, the elongation after fracture remained at (18 ± 4)%. By contrast, aging the samples alone resulted in significant loss of plasticity (only (3 ± 1)% elongation) due to extensive grain boundary precipitation of the σ phase and high residual stresses. During high-temperature (900 °C) tensile testing, the solution and aging-treated sample demonstrated the highest tensile strength of (273 ± 15) MPa and an elongation of (13 ± 2)%. Microstructural analysis indicated that the solution and aging treatments effectively balanced the strength–ductility synergy by promoting recrystallization, modulating the properties of the precipitates (such as distribution and quantity etc.), and introducing annealing twins.
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