Ga微合金化对Fe81.5Si4B13Cu1.5纳米晶合金结构和软磁性能的影响
1大连理工大学 材料科学与工程学院 大连 116024
2东北大学 冶金学院 沈阳 110819
3香港城市大学 机械工程学院 香港 999077
收稿日期: 2025-02-13
修回日期: 2025-06-10
网络出版日期: 2025-06-20
基金资助
国家自然科学基金;国家自然科学基金;国家重点研发计划项目
lEffect of Ga Microalloying on Structure and Soft Magnetic Properties of a Fe81.5Si4B13Cu1.5 Nanocrystalline Alloy
Received date: 2025-02-13
Revised date: 2025-06-10
Online published: 2025-06-20
于金良 , 张伟 , 李亚珍 , 薛钧升 , 李艳辉 , 朱正旺 , 蒋丽 , 栾军华 , 张海峰 . Ga微合金化对Fe81.5Si4B13Cu1.5纳米晶合金结构和软磁性能的影响[J]. 金属学报, 0 : 0 -0 . DOI: 10.11900/0412.1961.2025.00035
The rapid advancement of modern industry and information technology has led to higher demands for efficiency, power density and reduced energy consumption in power electronic devices, with soft magnetic materials playing a critical role in their performance. Traditional Fe–Si–B–Nb–Cu nanocrystalline alloys (Finemet) have been widely employed due to their excellent overall soft magnetic properties, including low coercivity (Hc), high permeability and low core loss. However, their relatively low saturation magnetic flux density (Bs) remains a limitation. Developing new nanocrystalline alloys with enhanced Bs and industrial applicability is thus of great importance. In this study, with the aim of producing high-Bs nanocrystalline alloys possessing good manufacturability, minor Ga was added to a Fe81.5Si4B13Cu1.5 alloy. The effects of Ga addition on the as-quenched and annealed structures, as well as the soft magnetic properties, were investigated. The results show that the incorporation of Ga changes the as-spun structure of the Fe81.5−xSi4B13Cu1.5Gax (x = 0–2.0) alloys from a fully amorphous state to one containing a high number density (Nd) of pre-existing α-Fe grains, with average grain sizes (d̅α-Fe) below 7 nm dispersed within the amorphous matrix. Both Nd and d̅α-Fe increase progressively with increasing Ga content. Ab initio molecular dynamics simulations reveal that Ga addition lowers the atomic packing density and weakens interatomic chemical bonding within the alloy, thereby reducing long-range atomic diffusion resistance during rapid solidification and consequently decreasing the glass-forming ability (GFA). The reduced GFA, along with the formation of (Cu, Ga) clusters due to Ga-promoted Cu aggregation, facilitates the precipitation of pre-existing α-Fe grains. Upon annealing at a low heating rate, the Ga-containing alloys develop a fine and uniform dual-phase structure comprising amorphous matrix and α-Fe nanocrystals, resulting in excellent soft magnetic performance. Specifically, the alloy with x = 0.5 exhibits an average α-Fe grain size of 16.3 nm, Bs of 1.77 T, Hc of 9.0 A/m, and an effective permeability of 8,700 at 100 kHz, significantly outperforming the x = 0 alloy, which has corresponding values of 47.6 nm, 1.78 T, 213.6 A/m and 500, respectively. The competitive growth between pre-existing and newly formed α-Fe grains during annealing effectively suppresses grain coarsening, leading to a refined nanocrystalline structure in the Ga-containing alloys. This refined structure reduces the average magnetocrystalline anisotropy and promotes the formation of regular magnetic domain structures, thereby significantly improving magnetic softness.
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