Ga微合金化对Fe81.5Si4B13Cu1.5纳米晶合金结构和软磁性能的影响

  • 于金良 ,
  • 张伟 ,
  • 李亚珍 ,
  • 薛钧升 ,
  • 李艳辉 ,
  • 朱正旺 ,
  • 蒋丽 ,
  • 栾军华 ,
  • 张海峰
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  • 1大连理工大学 材料科学与工程学院  大连 116024

    2东北大学 冶金学院  沈阳 110819

    3香港城市大学 机械工程学院  香港 999077

收稿日期: 2025-02-13

  修回日期: 2025-06-10

  网络出版日期: 2025-06-20

基金资助

国家自然科学基金;国家自然科学基金;国家重点研发计划项目

lEffect of Ga Microalloying on Structure and Soft Magnetic Properties of a Fe81.5Si4B13Cu1.5 Nanocrystalline Alloy

  • YU Jin-Liang ,
  • ZHANG Wei ,
  • LI E-Zhen ,
  • XUE Jun-Sheng ,
  • LI Yan-Hui ,
  • ZHU Zheng-Wang ,
  • JIANG Li ,
  • LUAN Jun-Hua ,
  • ZHANG Hai-Feng
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    1. 1 School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China 
    2. 2 School of Metallurgy, Northeastern University, Shenyang 110819, China 
    3. 3 Department of Materials Science and Engineering, City University of Hong Kong, Hong Kong 999077, China

Received date: 2025-02-13

  Revised date: 2025-06-10

  Online published: 2025-06-20

摘要

为研制具有良好工艺性的高饱和磁感应强度(Bs)纳米晶软磁合金,本工作研究了Ga微合金化对Fe81.5 – xSi4B13Cu1.5Gax (x = 0~2.0,原子分数,%)合金快淬结构、结晶化组织和磁性能的影响。结果表明,Ga添加使快淬合金由非晶态转变为非晶基体中弥散分布着高数密度(Nd)的(Cu, Ga)团簇和平均晶粒尺寸小于7 nm的预存α-Fe晶粒的结构;其预存α-Fe晶粒的Nddα-Fe均随x的增加而逐渐增大。第一性原理分子动力学模拟结果表明,Ga添加降低了非晶合金中原子堆垛密度及原子间化学相互作用,减弱了快淬过程中原子扩散的阻力,从而使合金的非晶形成能力(GFA)下降。GFA的降低和Ga原子诱导Cu聚集而形成(Cu, Ga)团簇,促使了预存α-Fe晶粒的生成。经低升温速率热处理后,含Ga合金形成微细、均匀的非晶/α-Fe纳米晶双相组织并具有优异的软磁性;其中,x = 0.5合金的α-Fe晶粒平均尺寸、饱和磁感应强度、矫顽力和100 kHz下的有效磁导率分别为16.3 nm、1.77 T、9.0 A/m和8700,明显优于x = 0合金的47.6 nm、1.78 T、213.6 A/m和500。含Ga快淬合金中高Nd的预存α-Fe晶粒与热处理晶化生成的α-Fe晶粒间的强竞争生长效应有效抑制了α-Fe晶的长大,形成了微细纳米晶组织,从而降低了合金的平均磁晶各向异性,形成规则的磁畴结构,显著提高了软磁性。

本文引用格式

于金良 , 张伟 , 李亚珍 , 薛钧升 , 李艳辉 , 朱正旺 , 蒋丽 , 栾军华 , 张海峰 . Ga微合金化对Fe81.5Si4B13Cu1.5纳米晶合金结构和软磁性能的影响[J]. 金属学报, 0 : 0 -0 . DOI: 10.11900/0412.1961.2025.00035

Abstract

The rapid advancement of modern industry and information technology has led to higher demands for efficiency, power density and reduced energy consumption in power electronic devices, with soft magnetic materials playing a critical role in their performance. Traditional Fe–Si–B–Nb–Cu nanocrystalline alloys (Finemet) have been widely employed due to their excellent overall soft magnetic properties, including low coercivity (Hc), high permeability and low core loss. However, their relatively low saturation magnetic flux density (Bs) remains a limitation. Developing new nanocrystalline alloys with enhanced Bs and industrial applicability is thus of great importance. In this study, with the aim of producing high-Bs nanocrystalline alloys possessing good manufacturability, minor Ga was added to a Fe81.5Si4B13Cu1.5 alloy. The effects of Ga addition on the as-quenched and annealed structures, as well as the soft magnetic properties, were investigated. The results show that the incorporation of Ga changes the as-spun structure of the Fe81.5−xSi4B13Cu1.5Gax (x = 0–2.0) alloys from a fully amorphous state to one containing a high number density (Nd) of pre-existing α-Fe grains, with average grain sizes (α-Fe) below 7 nm dispersed within the amorphous matrix. Both Nd and α-Fe increase progressively with increasing Ga content. Ab initio molecular dynamics simulations reveal that Ga addition lowers the atomic packing density and weakens interatomic chemical bonding within the alloy, thereby reducing long-range atomic diffusion resistance during rapid solidification and consequently decreasing the glass-forming ability (GFA). The reduced GFA, along with the formation of (Cu, Ga) clusters due to Ga-promoted Cu aggregation, facilitates the precipitation of pre-existing α-Fe grains. Upon annealing at a low heating rate, the Ga-containing alloys develop a fine and uniform dual-phase structure comprising amorphous matrix and α-Fe nanocrystals, resulting in excellent soft magnetic performance. Specifically, the alloy with x = 0.5 exhibits an average α-Fe grain size of 16.3 nm, Bs of 1.77 T, Hc of 9.0 A/m, and an effective permeability of 8,700 at 100 kHz, significantly outperforming the x = 0 alloy, which has corresponding values of 47.6 nm, 1.78 T, 213.6 A/m and 500, respectively. The competitive growth between pre-existing and newly formed α-Fe grains during annealing effectively suppresses grain coarsening, leading to a refined nanocrystalline structure in the Ga-containing alloys. This refined structure reduces the average magnetocrystalline anisotropy and promotes the formation of regular magnetic domain structures, thereby significantly improving magnetic softness.

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