螺旋桨铜合金的微观结构定量解析及深海压力下的失效动力学机制

  • 杨慧敏 ,
  • 李瑞雪 ,
  • 周晨曦 ,
  • 马宇轩 ,
  • 赵旭辉 ,
  • 雍兴跃 ,
  • 刘景军
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  • 1 北京化工大学 材料科学与工程学院  北京 100029

    2 北京化工大学 化学工程学院  北京 100029

收稿日期: 2024-08-14

  修回日期: 2025-03-13

  网络出版日期: 2025-04-09

Effect of various seawater pressures on dynamics microstructure evolution and failure mechanism of copper alloys for ship propellers

Effect of Various Seawater Pressures on Dynamics Microstructure Quantitative Analysis and Failure Mechanism of Copper Alloys for Ship Propellers

  • YANG Hui-Min ,
  • LI Rui-Xue ,
  • ZHOU Chen-Xi ,
  • MA Yu-Han ,
  • ZHAO Xu-Hui ,
  • YONG Xin-Ti ,
  • LIU Jing-Jun
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  • 1 School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China

    2 School of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China

Received date: 2024-08-14

  Revised date: 2025-03-13

  Online published: 2025-04-09

摘要

在深海环境中,特别是在海水压力作用下,铜合金微观结构演变及其应力耦合失效是其加速破坏的主要原因。本工作选择舰船螺旋桨常用的锰铝青铜(MAB)材料作为研究对象,采用模拟计算和实验相结合的方法,建立了具有Al原子表面偏析的MAB合金原子结构模型和不同海水压力作用下的应变耦合模型,进一步对不同压力下的失效机制进行了研究,并预测了腐蚀速率。随着海水压力从0.1 MPa增加至10.0 MPa,MAB合金位错密度和应变水平不断增大。当压力超过6.0 MPa时,合金位错密度和应变水平显著升高,(111)晶面的位错密度比初始情况下增加了6.08 × 10-3 nm-2,弹性微应变水平增大了0.79%。实验结果表明,铜合金失重速率随压力的增加而不断增大。腐蚀产物的形貌由麻点状转变为鳞片状。密度泛函理论(DFT)计算结果表明,海水压力对合金结构稳定性具有显著影响,当海水压力大于临界压力6.0 MPa时,Cu原子空位形成能与迁移-溶解活化能垒明显下降,溶解速率显著加快。采用分子动力学(MD)方法,研究了深海压力下Cl在合金表面的吸附行为及其对腐蚀的影响。结果表明,压力的增加促进了Cl-的化学吸附,但在10.0 MPa时,饱和吸附的Cl对溶解速率影响并不显著。

本文引用格式

杨慧敏 , 李瑞雪 , 周晨曦 , 马宇轩 , 赵旭辉 , 雍兴跃 , 刘景军 . 螺旋桨铜合金的微观结构定量解析及深海压力下的失效动力学机制[J]. 金属学报, 0 : 0 -0 . DOI: 10.11900/0412.1961.2024.00279

Abstract

The microstructure evolution and stress-coupling failure of copper alloys are the primary factors contributing to their accelerated degradation in deep-sea environments, particularly under seawater pressure. In this study, high-manganese aluminum bronze (MAB), a material commonly used in ship propellers, is selected as the research subject. The atomic structure model of MAB alloy with aluminum atomic surface segregation and the strain-coupling model under varying seawater pressures are established through a combination of simulation and experimentation. The failure mechanism under different pressures is further examined, and the corrosion rate is predicted. As seawater pressure increases from 0.1 MPa to 10.0 MPa, the alloy’s dislocation density and strain level progressively rise. When the pressure exceeds 6.0 MPa, these increases become more pronounced. The dislocation density of the alloy’s (111) crystal surface increases by 6.08 × 10−3 nm−2, while the elastic micro-strain level rises by 0.79%. Experimental results indicate that the weight loss rate of copper alloys escalates with increasing pressure. Additionally, the morphology of the corrosion products transitions from a spot-like to a lamellar structure. Density functional theory calculations reveal that seawater pressure significantly affects the stability of the alloy structure. When seawater pressure surpasses the critical threshold of 6.0 MPa, the copper vacancy formation energy and migration–dissolution activation barrier decrease substantially, leading to a notable increase in the dissolution rate. The molecular dynamics method is employed to investigate the adsorption behavior of Cl on the alloy surface under deep-sea pressure and its influence on corrosion. The results demonstrate that increasing pressure enhances the chemical adsorption of Cl. However, at 10.0 MPa, the saturated adsorption of Cl on the surface does not significantly affect the dissolution rate.

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