马氏体-奥氏体组元特征分布对复相钢扩孔行为的影响
收稿日期: 2024-08-16
修回日期: 2024-09-20
网络出版日期: 2025-02-13
基金资助
国家自然科学基金项目(52274372);瑞典教育与研究理事会项目(IB2022-9228)
Achieving an Excellent Hole Expansion Behavior in Complex Phase Steels by Characteristic Distribution of Martensite-Austenite Constituents
Received date: 2024-08-16
Revised date: 2024-09-20
Online published: 2025-02-13
Supported by
National Natural Science Foundation of China(52274372);Swedish Foundation for International Cooperation in Research and Higher Education(IB2022-9228)
复相钢兼具高强度和良好的局部可成形性,被广泛应用于汽车车架导轨、摇臂板和隧道加强件等典型汽车零部件。复相钢中各类微观结构之间较小的硬度差异使其具有优异的扩孔性能,其中高硬度马氏体-奥氏体(MA)组元是影响复相钢扩孔性能的关键组织,其分布对扩孔性能的影响至关重要。本工作提出了构造厚度中心沿轧向连续分布MA组元以提升复相钢扩孔率的方法,利用CLSM、SEM、EBSD手段和扩孔实验,研究了构造MA组元特征分布前后复相钢的微观结构和扩孔行为特性。结果表明,基准钢的MA组元均匀分布,长轴为0.98 μm,平均中心间距为1.2 μm。构造特征组织后的实验用钢MA组元聚集在厚度中心,长轴约1.25 μm,沿轧向连续分布,平均间距小于1.0 μm。微观硬度量化冲裁边的塑性损伤结果表明,冲孔损伤后实验钢板厚度中心处硬化最高,较损伤前硬化41%,高于基准钢最大硬化区(毛刺区,31%)。冲孔损伤更高的实验用钢的扩孔率约43%,高于基准钢(约34%)。利用准原位中断扩孔实验分析了扩孔行为与显微组织特征的关系。实验用钢通过多孔隙相互作用机制在厚度中心处形成环状裂纹促使应力释放,同时在基体中通过单一孔隙机制形成坑状损伤,导致材料局部失稳并最终失效。受损质点处于孔缘位置对断裂方式具有一定程度的影响。
关键词: 复相钢; 马氏体-奥氏体(MA)组元; 扩孔率; 断裂
杨晓宇 , 米振莉 , 方幸 , 刘航瑞 , 牟望重 . 马氏体-奥氏体组元特征分布对复相钢扩孔行为的影响[J]. 金属学报, 2025 , 61(5) : 674 -686 . DOI: 10.11900/0412.1961.2024.00285
Complex phase (CP) steels are widely used in automotive components such as frame rails, rocker panels, and tunnel stiffeners owing to their high strength and good local formability. The subtle hardness difference between microstructures allows CP steels to exhibit excellent hole expansion performance, with the high-hardness martensite-austenite (MA) constituents being the critical structure. The distribution of MA constituents is crucial to the mechanical properties of the product. This study aims to improve the hole expansion property by constructing a continuous distribution of MA constituents along the rolling direction at the thickness center. Microstructures and hole expansion behavior were investigated using CLSM, SEM, EBSD, and hole expansion tests. Results indicate that after thermodynamic treatment, the MA constituents were aggregated at the thickness center in a continuous distribution along the rolling direction with a long axis of approximately 1.25 μm, and an average distance of less than 1.0 μm. Microhardness quantification of the plastic damage on the punching edge suggests that the advanced steel exhibits the highest hardening at the thickness center with a 41% hardness increase after punching, which is higher than the 31% hardening in the maximum hardening burr zone of the base steel. The advanced steel, despite suffering severe punching damage, exhibited a hole expansion ratio of approximately 43%, higher than the 34% of the base steel. Quasi in situ interrupted hole expansion tests indicate that at the thickness center of the advanced steel, the circumferential cracks formed through a multiple void interaction mechanism which promotes the stress release. In the matrix, pit-like damage is caused by a void coalescence mechanism. Both mechanisms lead to the mechanical instability and eventual failure of the steel. The damaging position of the hole edge had a decisive impact on the fracture mode.
| 1 | Hudgins A W, Matlock D K. The effects of property differences in multiphase sheet steels on local formability [J]. Mater. Sci. Eng., 2016, A654: 169 |
| 2 | Rana R. High-Performance Ferrous Alloys [M]. Cham: Springer, 2021: 113 |
| 3 | Lesch C, Kwiaton N, Klose F B. Advanced high strength steels (AHSS) for automotive applications—Tailored properties by smart microstructural adjustments [J]. Steel Res. Int., 2017, 88: 1700210 |
| 4 | Xue J Z. Study on microstructure control and hole expansion performance of 800 MPa grade hot-rolled complex phase steels [D]. Beijing: University of Science and Technology Beijing, 2021 |
| 薛建忠. 800 MPa级热轧复相钢的组织控制及扩孔性能研究 [D]. 北京: 北京科技大学, 2021 | |
| 5 | Feistle M, Golle R, Volk W. Edge crack test methods for AHSS steel grades: A review and comparisons [J]. J. Mater. Process. Technol., 2022, 302: 117488 |
| 6 | Paul S K. A critical review on hole expansion ratio [J]. Materialia, 2020, 9: 100566 |
| 7 | Cao J, Banu M. Opportunities and challenges in metal forming for lightweighting: Review and future work [J]. J. Manuf. Sci. Eng., 2020, 142: 110813 |
| 8 | Pathak N, Butcher C, Worswick M. Assessment of the critical parameters influencing the edge stretchability of advanced high-strength steel sheet [J]. J. Mater. Eng. Perform., 2016, 25: 4919 |
| 9 | Schneider M, Geffert A, Peshekhodov I, et al. Overview and comparison of various test methods to determine formability of a sheet metal cut-edge and approaches to the test results application in forming analysis [J]. Materialwiss. Werkstofftech., 2015, 46: 1196 |
| 10 | Bharathy R S, Venugopalan T, Ghosh M. Effect of precipitation characteristics on mechanical properties and stretch flangeability of nano-dispersion strengthened high strength ferritic steel [J]. Metallogr. Microstruct. Anal., 2023, 12: 74 |
| 11 | Reddy A C S, Rajesham S, Reddy P R, et al. Formability: A review on different sheet metal tests for formability [J]. AIP Conf. Proc., 2020, 2269: 030026 |
| 12 | Song E, Lee G H, Jeon H, et al. Stretch-flangeability correlated with hardness distribution and strain-hardenability of constituent phases in dual- and complex-phase steels [J]. Mater. Sci. Eng., 2021, A817: 141353 |
| 13 | Efthymiadis P, Hazra S, Clough A, et al. Revealing the mechanical and microstructural performance of multiphase steels during tensile, forming and flanging operations [J]. Mater. Sci. Eng., 2017, A701: 174 |
| 14 | Hu J, Du L X, Wang J J. Effect of cooling procedure on microstructures and mechanical properties of hot rolled Nb-Ti bainitic high strength steel [J]. Mater. Sci. Eng., 2012, A554: 79 |
| 15 | Zhang J S. Development of hot rolled high strength steels with high hole expansion ratio in Baosteel [A]. 2011 CSM Annual Meeting Proceedings [C]. Beijing: Metallurgical Industry Press, 2011: 3843 |
| 张建苏. 热轧高强度高扩孔钢研究在宝钢的发展 [A]. 第八届(2011)中国钢铁年会论文集 [C]. 北京: 冶金工业出版社, 2011: 3843 | |
| 16 | Scott C P, Amirkhiz B S, Pushkareva I, et al. New insights into martensite strength and the damage behaviour of dual phase steels [J]. Acta Mater., 2018, 159: 112 |
| 17 | Wu Y J, Uusitalo J, DeArdo A J. Investigation of the critical factors controlling sheared edge stretching of ultra-high strength dual-phase steels [J]. Mater. Sci. Eng., 2021, A828: 142070 |
| 18 | Pathak N, Butcher C, Worswick M J, et al. Damage evolution in complex-phase and dual-phase steels during edge stretching [J]. Materials, 2017, 10: 346 |
| 19 | Hasegawa K, Kawamura K, Urabe T, et al. Effects of microstructure on stretch-flange-formability of 980 MPa grade cold-rolled ultra high strength steel sheets [J]. ISIJ Int., 2004, 44: 603 |
| 20 | Frómeta D, Cuadrado N, Rehrl J, et al. Microstructural effects on fracture toughness of ultra-high strength dual phase sheet steels [J]. Mater. Sci. Eng., 2021, A802: 140631 |
| 21 | Yang X Y, Yang Y G, Fang X, et al. Improving flangeability of multiphase steel by increasing microstructural homogeneity [J]. J. Iron Steel Res. Int., 2024, 31: 1736 |
| 22 | Lan L Y, Yu M, Qiu C L. On the local mechanical properties of isothermally transformed bainite in low carbon steel [J]. Mater. Sci. Eng., 2019, A742: 442 |
| 23 | Nanda T, Singh V, Singh G, et al. Processing routes, resulting microstructures, and strain rate dependent deformation behaviour of advanced high strength steels for automotive applications [J]. Archiv. Civ. Mech. Eng., 2021, 21: 7 |
| 24 | Wang Y, Xu Y B, Wang X, et al. Improving the stretch flangeability of ultra-high strength TRIP-assisted steels by introducing banded structure [J]. Mater. Sci. Eng., 2022, A852: 143722 |
| 25 | Mao X P, Huo X D, Sun X J, et al. Strengthening mechanisms of a new 700 MPa hot rolled Ti-microalloyed steel produced by compact strip production [J]. J. Mater. Process. Technol., 2010, 210: 1660 |
| 26 | Yu H, Chen Q X, Kang Y L, et al. Microstructural research on hot strips of low carbon steel produced by a compact strip production line under different thermal histories [J]. Mater. Charact., 2005, 54: 347 |
| 27 | Zhou D G, Fu J, Kang Y L, et al. Metallurgical quality of CSP thin slabs [J]. J. Univ. Sci. Technol. Beijing, 2004, 11: 106 |
| 28 | Yoon J I, Lee H H, Jung J, et al. Effect of grain size on stretch-flangeability of twinning-induced plasticity steels [J]. Mater. Sci. Eng., 2018, A735: 295 |
| 29 | Wu Y J, Uusitalo J, DeArdo A J. Investigation of effects of processing on stretch-flangeability of the ultra-high strength, vanadium-bearing dual-phase steels [J]. Mater. Sci. Eng., 2020, A797: 140094 |
| 30 | Chen J H, Kikuta Y, Araki T, et al. Micro-fracture behaviour induced by M-A constituent (island martensite) in simulated welding heat affected zone of HT80 high strength low alloyed steel [J]. Acta Metall., 1984, 32: 1779 |
| 31 | Liu K, Cheng S S, Li J P, et al. Effect of solidifying structure on centerline segregation of S50C steel produced by compact strip production [J]. Coatings, 2021, 11: 1497 |
| 32 | Levy B S, Van Tyne C J. Review of the shearing process for sheet steels and its effect on sheared-edge stretching [J]. J. Mater. Eng. Perform., 2012, 21: 1205 |
| 33 | Hamada S, Zhang K J, Zhang J W, et al. Effect of shear-affected zone on fatigue crack propagation mode [J]. Int. J. Fatigue, 2018, 116: 36 |
| 34 | Chang Y, Zhang J R, Han S, et al. Influence of cutting process on the flanging formability of the cut edge for DP980 steel [J]. Metals, 2023, 13: 948 |
| 35 | Chen X P, Jiang H M, Cui Z X, et al. Hole expansion characteristics of ultra high strength steels [J]. Procedia Eng., 2014, 81: 718 |
| 36 | Guo H, Li Q, Fan Y P, et al. Bainite transformation behavior, microstructural feature and mechanical properties of nanostructured bainitic steel subjected to ausforming with different strain [J]. J. Mater. Res. Technol., 2020, 9: 9206 |
| 37 | Gao G H, Liu R, Fan Y S, et al. Mechanism of subsurface microstructural fatigue crack initiation during high and very-high cycle fatigue of advanced bainitic steels [J]. J. Mater. Sci. Technol., 2022, 108: 142 |
| 38 | Karelova A, Krempaszky C, Werner E, et al. Hole expansion of dual-phase and complex-phase AHS steels—Effect of edge conditions [J]. Steel Res. Int., 2009, 80: 71 |
| 39 | Barnwal V K, Lee S Y, Yoon S Y, et al. Fracture characteristics of advanced high strength steels during hole expansion test [J]. Int. J. Fract., 2020, 224: 217 |
| 40 | Pineau A, Benzerga A A, Pardoen T. Failure of metals I: Brittle and ductile fracture [J]. Acta Mater., 2016, 107: 424 |
| 41 | Wci?lik W, Lipiec S. Void-induced ductile fracture of metals: Experimental observations [J]. Materials, 2022, 15: 6473 |
| 42 | Goods S H, Brown L M. Overview No. 1: The nucleation of cavities by plastic deformation [J]. Acta Metall., 1979, 27: 1 |
| 43 | Barsoum I, Faleskog J. Rupture mechanisms in combined tension and shear—Micromechanics [J]. Int. J. Solids Struct., 2007, 44: 5481 |
| 44 | Cox T B, Low J R. An investigation of the plastic fracture of AISI 4340 and 18 Nickel-200 grade maraging steels [J]. Metall. Trans., 1974, 5: 1457 |
| 45 | Benzerga A A, Besson J, Pineau A. Anisotropic ductile fracture: Part I: Experiments [J]. Acta Mater., 2004, 52: 4623 |
| 46 | Tvergaard V. Effect of stress-state and spacing on voids in a shear-field [J]. Int. J. Solids Struct., 2012, 49: 3047 |
/
| 〈 |
|
〉 |