强磁场下过冷Cu-Co/Cu-Co-Fe合金的凝固组织和摩擦性能
收稿日期: 2023-03-03
修回日期: 2023-10-17
网络出版日期: 2023-11-21
基金资助
国家自然科学基金项目(52174375);国家自然科学基金项目(51690163);大学生创新创业计划资助项目(S202210699088);陕西省创新能力支撑计划项目(2020KJXX-073);凝固技术国家重点实验室自主课题项目(2023-TS-13)
Solidification Microstructure and Wear Properties of Undercooled Cu-Co/Cu-Co-Fe Alloys Under a High Magnetic Field
Received date: 2023-03-03
Revised date: 2023-10-17
Online published: 2023-11-21
Supported by
National Natural Science Foundation of China(52174375);National Natural Science Foundation of China(51690163);National Training Program of Innovation and Entrepreneurship for Undergraduates(S202210699088);Innovation Capability Support Program of Shaanxi Province(2020KJXX-073);Independent Project of State Key Laboratory of Solidification Processing(2023-TS-13)
少数相均匀分布的难混溶合金是应用于制造电接触器件材料以及耐磨汽车部件的潜在替代品,理解难混溶合金微观组织的演化及其与磨损行为的相互关系对其工业应用十分重要。由于二元Cu-Co和三元Cu-Co-Fe难混溶合金易于发生液相分离,采用传统的铸造方法难以获得均匀的微观组织。本工作在强磁场下调控难混溶合金的微观组织,进而研究合金组织演化行为对摩擦性能的影响。实验结果表明,无磁场小过冷度下,Cu50Co50和Cu52Co24Fe24难混溶合金的微观组织为枝晶形貌,大过冷度下Cu50Co50合金的微观组织为标准的核-壳结构,Cu52Fe24Co24合金则为偏心的核-壳结构。随着磁场的施加,Cu50Co50和Cu52Co24Fe24合金中的第二相均沿磁场方向被拉长,垂直磁场方向上合金中第二相尺寸均显著减小,但Cu52Co24Fe24合金的微观组织分布更为均匀。无论是否施加强磁场,Cu50Co50和Cu52Co24Fe24合金中具有大过冷度的试样均具有较好的耐磨性能。Cu50Co50和Cu52Co24Fe24难混溶合金在磨损实验中均存在磨粒磨损和粘着磨损机制,其特征是材料脱落产生的粗糙表面以及滑动方向上存在的平行划痕。此外,Cu52Fe24Co24合金较高的硬度以及磁场下微观组织的相对均匀分布,使其具有较好的耐磨性能。
魏晨 , 王军 , 闫育洁 , 范嘉懿 , 李金山 . 强磁场下过冷Cu-Co/Cu-Co-Fe合金的凝固组织和摩擦性能[J]. 金属学报, 2024 , 60(11) : 1571 -1583 . DOI: 10.11900/0412.1961.2023.00088
As functional metal materials, immiscible alloys demonstrate wide application prospects in industrial and electronic fields. Immiscible alloys with a uniformly distributed minority phase are a potential substitute for the materials applied in the manufacture of electric contactors and wear-resistant automotive components. Understanding the evolution of various microstructures of immiscible alloys and its correlation with their wear behavior is crucial for their industrial applications. Owing to the liquid-phase separation characteristics of binary Cu-Co and ternary Cu-Co-Fe immiscible alloys, segregation occurred or even a layered microstructure was formed by using conventional casting methods, and obtaining a uniform microstructure was difficult, which seriously limited their applications. This study presents a new strategy for inhibiting the liquid-phase separation and improving the properties of immiscible alloys. Under a high magnetic field, the microstructure of an undercooled alloy was changed, affecting its wear behavior. The experimental results reveal that the microstructures of Cu50Co50 and Cu52Co24Fe24 alloys showed dendritic morphology at modest undercooling without a magnetic field, while the microstructure of Cu50Co50 alloy exhibited a core-shell structure and Cu52Co24Fe24 alloy exhibited an eccentric core-shell structure under large undercooling. Moreover, the application of a high magnetic field resulted in the more uniform microstructure of Cu52Co24Fe24 alloy. With the application of a high magnetic field, the second phases generated by the phase separation of Cu50Co50 and Cu52Co24Fe24 alloys were elongated parallel to the magnetic field direction, and the size of second phases in the alloys decreased significantly in the perpendicular field direction, however, the microstructures of the Cu52Co24Fe24 alloy showed a more uniform distribution. Specimens with large undercoolings in Cu50Co50 and Cu52Co24Fe24 alloys exhibited excellent wear resistance regardless of the application of a high magnetic field. Any alloy that examined abrasive and adhesive wear mechanisms during the wear tests was characterized by rough surfaces generated by material detachment and parallel scratches in the sliding direction. Furthermore, the Cu52Co24Fe24 alloy has a high hardness and a relatively uniform distribution of microstructure under a magnetic field, resulting in the best wear resistance.
Key words: immiscible alloy; solidification; high magnetic field; wear
| 1 | Uchida S, Kimura T, Nakamoto T, et al. Microstructures and electrical and mechanical properties of Cu-Cr alloys fabricated by selective laser melting [J]. Mater. Des., 2019, 175: 107815 |
| 2 | Deng C K, Jiang H X, Zhao J Z, et al. Study on the solidification of Ag-Ni monotectic alloy [J]. Acta Metall. Sin., 2020, 56: 212 |
| 邓聪坤, 江鸿翔, 赵九洲 等. Ag-Ni偏晶合金凝固过程研究 [J]. 金属学报, 2020, 56: 212 | |
| 3 | Li Y F, Li S W, Wang Y R. Brief review on domestic research in iron-based wear-resistant materials [J]. Foundry Technol., 2022, 43: 389 |
| 李烨飞, 李书文, 王怡然. 国内铁基耐磨材料研究简述 [J]. 铸造技术, 2022, 43: 389 | |
| 4 | Sun Z B, Song X P, Hu Z D, et al. Liquid separating behavior of Cu-Co alloys under deep supercooling [J]. Chin. J. Nonferrous Met., 2001, 11: 68 |
| 孙占波, 宋晓平, 胡柱东 等. 深过冷条件下Cu-Co合金的液相分解 [J]. 中国有色金属学报, 2001, 11: 68 | |
| 5 | Liu S C, Jie J C, Zhang J J, et al. A surface energy driven dissolution model for immiscible Cu-Fe alloy [J]. J. Mol. Liq., 2018, 261: 232 |
| 6 | Zhao J Z, Li H L, Li H Q, et al. Microstructure formation in centrifugally cast Al-Bi alloys [J]. Comput. Mater. Sci., 2010, 49: 121 |
| 7 | Liu S C, Jie J C, Guo Z K, et al. Solidification microstructure evolution and its corresponding mechanism of metastable immiscible Cu80Fe20 alloy with different cooling conditions [J]. J. Alloys Compd., 2018, 742: 99 |
| 8 | Peng Y L, Wang Q, Wang N. A comparative study on the migration of minor phase globule in different-sized droplets of Fe-58wt.%Sn immiscible alloy [J]. Scr. Mater., 2019, 168: 38 |
| 9 | Wu Y Q, Li C J. Investigation of the phase separation of Al-Bi immiscible alloy melts by viscosity measurements [J]. J. Appl. Phys., 2012, 111: 073521 |
| 10 | Mullis A M, Jegede O E, Bigg T D, et al. Dynamics of core-shell particle formation in drop-tube processed metastable monotectic alloys [J]. Acta Mater., 2020, 188: 591 |
| 11 | Zhang Y K, Gao J, Wei L L, et al. Novel insight into microstructural evolution of phase-separated Cu-Co alloys under influence of forced convection [J]. J. Mater. Sci., 2011, 46: 6603 |
| 12 | Yang W, Chen S H, Yu H, et al. Effects of liquid separation on the microstructure formation and hardness behavior of undercooled Cu-Co alloy [J]. Appl. Phys., 2012, 109A: 665 |
| 13 | Turchanin M A, Dreval L A, Abdulov A R, et al. Mixing enthalpies of liquid alloys and thermodynamic assessment of the Cu-Fe-Co system [J]. Powder Metall. Met. Ceram., 2011, 50: 98 |
| 14 | Nakagawa Y. Liquid immiscibility in copper-iron and copper-cobalt systems in the supercooled state [J]. Acta Metall., 1958, 6: 704 |
| 15 | Liu N, Liu F, Chen Z, et al. Liquid-phase separation in rapid solidification of undercooled Fe-Co-Cu melts [J]. J. Mater. Sci. Technol., 2012, 28: 622 |
| 16 | Dai F P, Wang W L, Ruan Y, et al. Liquid phase separation and rapid dendritic growth of undercooled ternary Fe60Co20Cu20 alloy [J]. Appl. Phys., 2018, 124A: 20 |
| 17 | Bai X J, Wang Y C, Cao C D. Metastable phase separation and rapid solidification of undercooled Co40Fe40Cu20 alloy [J]. Chin. Phys., 2018, 27B: 116402 |
| 18 | Wei C, Wang J, He Y X, et al. Influence of high magnetic field on the liquid-liquid phase separation behavior of an undercooled Cu-Co immiscible alloy [J]. J. Alloys Compd., 2020, 842: 155502 |
| 19 | Shuai S S, Wen S K, Guo R, et al. Research progress on solidification and nucleation of metals under magnetic fields [J]. Foundry Technol., 2022, 43: 699 |
| 帅三三, 温烁凯, 郭 锐 等. 磁场下金属凝固过程形核行为的研究现状 [J]. 铸造技术, 2022, 43: 699 | |
| 20 | Liu T, Wang Q, Yuan Y, et al. High-gradient magnetic field-controlled migration of solutes and particles and their effects on solidification microstructure: A review [J]. Chin. Phys., 2018, 27B: 118103 |
| 21 | Martin J E, Venturini E, Odinek J, et al. Anisotropic magnetism in field-structured composites [J]. Phys. Rev., 2000, 61E: 2818 |
| 22 | Yan Y J, Wei C, He Y X, et al. Effect of high magnetic field on solidification microstructure evolution of a Cu-Fe immiscible alloy [J]. China Foundry, 2022, 19: 335 |
| 23 | Wei C, Li J S, Yan Y J, et al. Effect of high magnetic field on the microstructure evolution behavior of undercooled Cu-Co alloy [J]. Foundry Technol., 2022, 43: 180 |
| 魏 晨, 李金山, 闫育洁 等. 强磁场对过冷Cu-Co合金组织演化行为的影响 [J]. 铸造技术, 2022, 43: 180 | |
| 24 | He Y X, Li J S, Li L Y, et al. Magnetic-field-induced chain-like assemblies of the primary phase during non-equilibrium solidification of a Co-B eutectic alloy: Experiments and modeling [J]. J. Alloys Compd., 2020, 815: 152446 |
| 25 | Shoji E, Isogai S, Suzuki R, et al. Neutron computed tomography of phase separation structures in solidified Cu-Co alloys and investigation of relationship between the structures and melt convection during solidification [J]. Scr. Mater., 2020, 175: 29 |
| 26 | Wang J, He Y X, Li J S, et al. Experimental platform for solidification and in-situ magnetization measurement of undercooled melt under strong magnetic field [J]. Rev. Sci. Instrum., 2015, 86: 025102 |
| 27 | Wei C, Wang J, He Y X, et al. Liquid-liquid phase separation in immiscible Cu-Co alloy [J]. Mater. Lett., 2020, 268: 127585 |
| 28 | Wang W L, Hu L, Luo S B, et al. Liquid phase separation and rapid dendritic growth of high-entropy CoCrCuFeNi alloy [J]. Intermetallics, 2016, 77: 41 |
| 29 | Sugioka K I, Inoue T, Kitahara T, et al. Study on the effect of melt convection on phase separation structures in undercooled CuCo alloys using an electromagnetic levitator superimposed with a static magnetic field [J]. Metall. Mater. Trans., 2014, 45B: 1439 |
| 30 | Costa T A, Dias M, Freitas E S, et al. The effect of microstructure length scale on dry sliding wear behaviour of monotectic Al-Bi-Sn alloys [J]. J. Alloys Compd., 2016, 689: 767 |
| 31 | Schouwenaars R, Jacobo V H, Ortiz A. Microstructural aspects of wear in soft tribological alloys [J]. Wear, 2007, 263: 727 |
| 32 | Bowden F P, Leben L. The nature of sliding and the analysis of friction [J]. Proc. Roy. Soc., 1939, 169A: 371 |
| 33 | Wang J, Li J S, Hu R, et al. Anomalous magnetism and normal field instability in supercooled liquid cobalt [J]. Appl. Phys. Lett., 2014, 105: 144101 |
| 34 | Cruz K S, Meza E S, Fernandes F A P, et al. Dendritic arm spacing affecting mechanical properties and wear behavior of Al-Sn and Al-Si alloys directionally solidified under unsteady-state conditions [J]. Metall. Mater. Trans., 2010, 41A: 972 |
| 35 | Wang M L, Lu Y P, Zhang G J, et al. A novel high-entropy alloy composite coating with core-shell structures prepared by plasma cladding [J]. Vacuum, 2021, 184: 109905 |
| 36 | de Alfaia M ? O, Oliveira R, Lima T S, et al. Effects of cooling rate and microstructure scale on wear resistance of unidirectionally solidified Al-3.2wt.%Bi-(1; 3) wt.%Pb alloys [J]. Mater. Today Commun., 2020, 25: 101659 |
/
| 〈 |
|
〉 |