冷却速率对管线钢中非金属夹杂物成分演变的影响
收稿日期: 2022-06-20
修回日期: 2022-10-11
网络出版日期: 2022-10-31
基金资助
国家自然科学基金项目(U22A20171);国家自然科学基金项目(52304340)
Effect of Cooling Rate on the Evolution of Nonmetallic Inclusions in a Pipeline Steel
Received date: 2022-06-20
Revised date: 2022-10-11
Online published: 2022-10-31
Supported by
National Natural Science Foundation of China(U22A20171);National Natural Science Foundation of China(52304340)
利用高温共聚焦扫描激光显微镜精准控制冷却速率,研究了冷却速率分别为800、600、400、200、100和5℃/min条件下管线钢中非金属夹杂物成分的演变,然后计算分析了夹杂物成分转变过程的热力学机理,最后建立了冷却过程夹杂物成分演变的动力学模型并自主编程进行求解,讨论了冷却速率和夹杂物直径对钢凝固和冷却过程中夹杂物成分演变的影响。结果表明,随着冷却速率由800℃/min降低到5℃/min,夹杂物中Al2O3含量由66.33%增至75.06%,CaS含量由1.07%增至10.55%,CaO含量由28.27%降至11.24%,MgO含量由4.33%降至3.15%。夹杂物数密度由76.15 mm-2降至15.28 mm-2,夹杂物平均直径先由2.09 μm缓慢降至1.62 μm,后又逐渐增大至2.65 μm。高温钢液中夹杂物的热力学平衡成分主要为41.71%CaO-50.76%Al2O3-6.50%MgO-1.03%SiO2,随着温度的降低,夹杂物逐渐由Al2O3-CaO-MgO转变为CaS-Al2O3-MgO-(CaO)。冷却速率对夹杂物中MgO和Al2O3含量的影响较小。夹杂物直径和冷却速率对夹杂物中CaO和CaS含量有显著影响,在钢的凝固冷却过程,夹杂物中CaS含量超过CaO含量的临界冷却速率与夹杂物直径存在直接关系,夹杂物直径为1和2 μm时,这一临界冷却速率分别为400和100℃/min,而当夹杂物直径大于5 μm时,这一转折冷却速率则远小于1℃/min。
张月鑫 , 王举金 , 杨文 , 张立峰 . 冷却速率对管线钢中非金属夹杂物成分演变的影响[J]. 金属学报, 2023 , 59(12) : 1603 -1612 . DOI: 10.11900/0412.1961.2022.00304
Controlling nonmetallic inclusions in steels is critical during the steelmaking process. Temperature affects the chemical equilibrium between steel and the inclusions, the composition of the inclusions changes with changes in temperature. During the solidification and cooling processes, the cooling rate is a significant factor affecting the temperature. Therefore, the composition of nonmetallic inclusions transforms during the solidification and cooling of steels. To study the evolution of the inclusion composition in pipeline steel at cooling rates of 800, 600, 400, 200, 100, and 5oC/min, high-temperature confocal scanning laser microscopy was employed to accurately control the temperature during the cooling process. The thermochemical software FactSage was employed to reveal the theoretical basis of the transformation of the inclusion composition. A kinetic model for the evolution of the inclusion composition in pipeline steel during the cooling process was established, and the effect of inclusion diameter and cooling rate on the transformation was analyzed. The results revealed that with the decrease in the cooling rate, the Al2O3 content in the inclusions increased from 66.33% to 75.06%, the CaS content increased from 1.07% to 10.55%, and the CaO content decreased from 28.27% to 11.24%. Further, the MgO content decreased from 4.33% to 3.15% during the cooling process. The number densities of the inclusions were 76.15 and 15.28 mm-2 at cooling rates of 800 and 5oC/min, respectively. As the cooling rate decreased, the average diameter of the inclusions first decreased from 2.09 to 1.62 μm and subsequently increased. The thermodynamic equilibrium composition of the inclusions in the molten steel was 41.71%CaO-50.76%Al2O3-6.50%MgO-1.03%SiO2. With a decrease in temperature, inclusions transformed from Al2O3-CaO-MgO to CaS-Al2O3-MgO-(CaO). The cooling rate had little effect on the MgO and Al2O3 contents in the inclusions. The inclusion diameter and cooling rate had an apparent influence on the CaO and CaS contents in the inclusions. The critical cooling rate at which the CaS content became greater than the CaO content was impacted by the inclusions' diameter. The critical cooling rates for inclusions with diameters of 1 and 2 μm were approximately 400 and 100oC/min, respectively, whereas the rates were much smaller than 1oC/min for inclusions with diameters larger than 5 μm.
Key words: pipeline steel; cooling rate; inclusion; thermodynamics; kinetics
| 1 | Deng W, Gao X H, Qin X M, et al. Impact fracture behavior of X80 pipeline steel[J]. Acta Metall. Sin., 2010, 46: 533 |
| 邓 伟, 高秀华, 秦小梅 等. X80管线钢的冲击断裂行为[J]. 金属学报, 2010, 46: 533 | |
| 2 | Peng H H. Research on non-metallic inclusion control of quality pipeline steel[J]. Wide Heavy Plate, 2012, 18(4): 26 |
| 彭海红. 优质管线钢非金属夹杂物控制研究[J]. 宽厚板, 2012, 18(4): 26 | |
| 3 | Wu Y C, Li J G, Yan X L, et al. Research on the non-metallic inclusions in X70 pipeline cast slab[J]. Iron Steel Vanadium Titanium, 2009, 30(3): 44 |
| 吴雨晨, 李俊国, 闫小林 等. X70管线钢铸坯中非金属夹杂物的研究[J]. 钢铁钒钛, 2009, 30(3): 44 | |
| 4 | Zhu H Y, Zhao J X, Li J L, et al. Evolution of nonmetallic inclusions in pipeline steel during LF and VD refining process[J]. High Temp. Mater. Processes, 2020, 39: 424 |
| 5 | Xue H B, Cheng Y F. Characterization of inclusions of X80 pipeline steel and its correlation with hydrogen-induced cracking[J]. Corros. Sci, 2011, 53: 1201 |
| 6 | Wang X H, Li X G, Li Q, et al. Control of stringer shaped non-metallic inclusions of CaO-Al2O3 system in API X80 linepipe steel plates[J]. Steel Res. Int., 2014, 85: 155 |
| 7 | Zhen F, Liu J, Huang F, et al. Effect of the nonmetallic inclusions on the HIC behavior of X120 pipeline steel[J]. J. Chin. Soc. Corros. Prot., 2010, 30: 145 |
| 镇 凡, 刘 静, 黄 峰 等. 夹杂物对X120管线钢氢致开裂的影响[J]. 中国腐蚀与防护学报, 2010, 30: 145 | |
| 8 | Lv Z A, Ni H W, Zhang H, et al. Evolution of MnS inclusions in Ti-bearing X80 pipeline steel[J]. J. Iron Steel Res. Int., 2017, 24: 654 |
| 9 | Ehara Y, Yokoyama S, Kawakami M. Control of formation of spinel inclusion in type 304 stainless steel by slag composition[J]. Tetsu Hagané, 2007, 93: 475 |
| 江原 靖弘, 横山 誠二, 川上 正博. SUS304ステンレス鋼中スピネル介在物生成のスラグ組成による制御[J]. 鉄と 鋼, 2007, 93: 475 | |
| 10 | Park J S, Park J H. Effect of slag composition on the concentration of Al2O3 in the inclusions in Si-Mn-killed steel[J]. Metall. Mater. Trans., 2014, 45B: 953 |
| 11 | Miao K Y, Haas A, Sharma M, et al. In situ observation of calcium aluminate inclusions dissolution into steelmaking slag[J]. Metall. Mater. Trans., 2018, 49: 1612 |
| 12 | Yan P C, Huang S G, Pandelaers L, et al. Effect of the CaO-Al2O3-based top slag on the cleanliness of stainless steel during secondary metallurgy[J]. Metall. Mater. Trans., 2013, 44: 1105 |
| 13 | Verma N, Pistorius P C, Fruehan R J, et al. Transient inclusion evolution during modification of alumina inclusions by calcium in liquid steel: Part I. Background, experimental techniques and analysis methods[J]. Metall. Mater. Trans., 2011, 42B: 711 |
| 14 | Verma N, Pistorius P C, Fruehan R J, et al. Transient inclusion evolution during modification of alumina inclusions by calcium in liquid steel: Part II. Results and discussion[J]. Metall. Mater. Trans., 2011, 42B: 720 |
| 15 | Zhang Y X, Zhang L F, Chu Y P, et al. Transformation of inclusions in a complicated-deoxidized heavy rail steels during heating[J]. Steel Res. Int., 2020, 91: 2000120 |
| 16 | Cheng G, Li W F, Zhang X G, et al. Transformation of inclusions in solid GCr15 bearing steels during heat treatment[J]. Metals, 2019, 9: 642 |
| 17 | Ren Y, Zhang L F, Pistorius P C. Transformation of oxide inclusions in type 304 stainless steels during heat treatment[J]. Metall. Mater. Trans., 2017, 48B: 2281 |
| 18 | Takahashi I, Sakae T, Yoshida T, et al. Changes of the nonmetallic inclusion by heating (Study on the nonmetallic inclusion in 18-8 stainless steel-II)[J]. Tetsu Hagané, 1967, 53: 350 |
| 中川 義隆, 百瀬 昭次, 高橋 市朗 等. 造塊·非金属介在物[J]. 鉄と 鋼, 1967, 53: 350 | |
| 19 | Yang W, Guo C B, Li C, et al. Transformation of inclusions in pipeline steels during solidification and cooling[J]. Metall. Mater. Trans., 2017, 48B: 2267 |
| 20 | Zhang X L, Yang S F, Li J S, et al. Effect of heat treatment on oxide inclusion in Si-killed 304 stainless steel[J]. Iron Steel, 2018, 53(5): 32 |
| 张雪良, 杨树峰, 李京社 等. 热处理对硅脱氧304不锈钢内氧化物夹杂的影响[J]. 钢铁, 2018, 53(5): 32 | |
| 21 | Wang Y, Yang W, Zhang L F. Effect of cooling rate on oxide inclusions during solidification of 304 stainless steel[J]. Steel Res. Int., 2019, 90: 1900027 |
| 22 | Chu Y P, Li W F, Ren Y, et al. Transformation of inclusions in linepipe steels during heat treatment[J]. Metall. Mater. Trans., 2019, 50: 2047 |
| 23 | Ren Q, Zhang Y X, Ren Y, et al. Prediction of spatial distribution of the composition of inclusions on the entire cross section of a linepipe steel continuous casting slab[J]. J. Mater. Sci. Technol., 2020, 61: 147 |
| 24 | Ren C Y, Zhang L F, Ren Y. A review on dissolution behavior of non-metallic inclusions in-situ observed using high temperature confocal scanning laser microscope[J]. J. Iron Steel Res., 2021, 33: 670 |
| 任昶宇, 张立峰, 任 英. 高温共聚焦显微镜原位观察非金属夹杂物溶解行为研究进展[J]. 钢铁研究学报, 2021, 33: 670 | |
| 25 | Ren Q, Zhang Y X, Zhang L F, et al. Prediction on the spatial distribution of the composition of inclusions in a heavy rail steel continuous casting bloom[J]. J. Mater. Res. Technol., 2020, 9: 5648 |
| 26 | Ueshima Y, Mizoguchi S, Matsumiya T, et al. Analysis of solute distribution in dendrites of carbon steel with δ/γ transformation during solidification[J]. Metall. Mater. Trans., 1986, 17: 845 |
| 27 | Won Y M, Thomas B G. Simple model of microsegregation during solidification of steels[J]. Metall. Mater. Trans., 2001, 32A: 1755 |
| 28 | Wang J J, Zhang L F, Zhang Y X, et al. Prediction of spatial composition distribution of inclusions in the continuous casting bloom of a bearing steel under unsteady casting[J]. ISIJ Int., 2021, 61: 824 |
/
| 〈 |
|
〉 |