研究论文

Q235Q450NQR1在中国南沙海洋大气环境中暴晒34个月后的腐蚀行为

  • 刘雨薇 ,
  • 顾天真 ,
  • 王振尧 ,
  • 汪川 ,
  • 曹公望
展开
  • 1.中国科学院金属研究所 沈阳 110016
    2.辽宁沈阳土壤大气环境材料腐蚀国家野外科学观测研究站 沈阳 110016
    3.中国科学技术大学 材料科学与工程学院 沈阳 110016
刘雨薇,女,1990年生,副研究员,博士

收稿日期: 2021-12-24

  修回日期: 2022-03-01

  网络出版日期: 2022-03-08

基金资助

辽宁沈阳土壤大气环境材料腐蚀国家野外科学观测研究站项目

Corrosion Behavior of Q235 and Q450NQR1 Exposed to Marine Atmospheric Environment in Nansha, China for 34 Months

  • Yuwei LIU ,
  • Tianzhen GU ,
  • Zhenyao WANG ,
  • Chuan WANG ,
  • Gongwang CAO
Expand
  • 1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
    2.Liaoning Shenyang Soil and Atmosphere Corrosion of Material National Observation and Research Station, Shenyang 110016, China
    3.School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
WANG Zhenyao, professor, Tel: (024)23893544, E-mail: zhywang@imr.ac.cn

Received date: 2021-12-24

  Revised date: 2022-03-01

  Online published: 2022-03-08

Supported by

Liaoning Shenyang Soil and Atmosphere Corrosion of Material National Observation and Research Station

摘要

采用腐蚀失重法、宏观形貌观察法、SEM、XRD、电化学及拉伸实验等分析手段对Q235和Q450NQR1在南沙大气环境中暴晒21和34个月后的腐蚀行为进行研究。结果表明,2种钢在南沙海洋大气环境中腐蚀动力学过程分为2个阶段,第二阶段腐蚀速率较第一阶段小。耐候钢Q450NQR1在短期内就已体现出更好的耐蚀性。暴晒21和34个月后,Q235朝天面和朝地面的锈层均比Q450NQR1的厚,且锈层中的裂纹更多,利于O2和Cl-向基体扩散,加速腐蚀过程。2种碳钢朝天面和朝地面锈层的主要成分组成为γ-FeOOH、α-FeOOH、β-FeOOH和Fe3O4,各产物的相对含量随着暴晒时间的延长都有一定的差异。此外,2种钢的朝地面均比朝天面的腐蚀严重,这是由于朝地面的锈层极易脱落,使其对腐蚀介质的阻碍作用减弱。随着暴晒时间的延长,碳钢Q235和耐候钢Q450NQR1表面锈层不断增加,抗拉强度逐渐降低。即在使用过程中随着锈层的增厚,Q235和Q450NQR1钢越容易失效,引发安全事故。

本文引用格式

刘雨薇 , 顾天真 , 王振尧 , 汪川 , 曹公望 . Q235Q450NQR1在中国南沙海洋大气环境中暴晒34个月后的腐蚀行为[J]. 金属学报, 2022 , 58(12) : 1623 -1632 . DOI: 10.11900/0412.1961.2021.00576

Abstract

Many countries have begun to focus on the development and utilization of marine resources, involving ports, docks, oil production platforms, cross-sea bridges, large ships, and other marine engineering facilities, since beginning of the 21st century. Marine atmospheric corrosion issues encountered during construction put the safety of these marine engineering facilities in jeopardy. The Nansha Islands, which are located in the southernmost part of the South China Sea, are in a typical tropical marine atmosphere environment with no long-term corrosion data. The steel used in marine engineering is the premise of expanding marine space and exploiting marine resources, as well as the guarantee of enhancing marine national defense strength and safeguarding maritime rights and interests. Because of its poor corrosion resistance, the service life has certain limitations. As a result, studying the corrosion mechanism of carbon steel in this typical atmospheric environment after long-term exposure is crucial for engineers. The corrosion behavior of low carbon steel Q235 and weathering steel Q450NQR1 was investigated using the corrosion loss method, macroscopic morphology observation, SEM, XRD, and electrochemical and tensile tests after 34 months of exposure in the Nansha atmospheric environment. The results show that the corrosion dynamic of the two sheets of steel in the marine atmosphere of Nansha Islands can be divided into two stages. The corrosion rate of the second stage is smaller than that of the first stage. Weathering steel Q450NQR1 has demonstrated better corrosion resistance in a short exposure time. The rust layer on the skyward and field-ward sides of mild steel Q235 is thicker than that of weathering steel Q450NQR1 after 21 and 34 months of exposure, and there are more cracks in the rust layer, which could promote oxygen and chloridion diffusion to the substrate and speed up the corrosion process. The main components of corrosion products are γ-FeOOH, α-FeOOH, β-FeOOH, and Fe3O4, the relative contents of each product were different with the extension of exposure time. Furthermore, corrosion on the field-ward sides of the two steel sheets was worse than corrosion on the skyward sides. This is because the rust layer on the field-ward side was easily removed, resulting in a weakened resistance to corrosive medium. With the extension of exposure time, the thickness of the rust layer on the skyward side of carbon steel Q235 and weathering steel Q450NQR1 is increasing, and the tensile strength was gradually reduced. That is, Q235 and Q450NQR1 are more likely to fail owing to the thickening of the rust layer during use resulting in safety accidents.

参考文献

1 Hou W, Liang C. Eight-year atmospheric corrosion exposure of steels in China [J]. Corrosion, 1999, 55: 65
2 Surnam B Y R, Oleti C V. Atmospheric corrosion in Mauritius [J]. Corros. Eng., Sci. Technol., 2012, 47: 446
3 Allam I M, Arlow J S, Saricimen H. Initial stages of atmospheric corrosion of steel in the Arabian Gulf [J]. Corros. Sci., 1991, 32: 417
4 Kucera V, Knotkova D, Gullman J, et al. Corrosion of structural metals in atmospheres with different corrosivity at 8 years exposure in Sweden and Czechoslovakia [J]. Key Eng. Mater., 1988, 20-28: 167
5 Almeida E, Morcillo M, Rosales B, et al. Atmospheric corrosion of mild steel. Part I—Rural and urban atmospheres [J]. Mater. Corros., 2000, 51: 859
6 Almeida E, Morcillo M, Rosales B. Atmospheric corrosion of mild steel. Part II—Marine atmospheres [J]. Mater. Corros., 2000, 51: 865
7 Pan C, Guo M X, Han W, et al. Study of corrosion evolution of carbon steel exposed to an industrial atmosphere [J]. Corros. Eng., Sci. Technol., 2019, 54: 241
8 Morcillo M, Alcántara J, Díaz I, et al. Marine atmospheric corrosion of carbon steels [J]. Rev. Metal., 2015, 51: e045
9 Han W, Pan C, Wang Z Y, et al. Initial atmospheric corrosion of carbon steel in industrial environment [J]. J. Mater. Eng. Perform., 2015, 24: 864
10 Morcillo M, Chico B, de la Fuente D, et al. Looking back on contributions in the field of atmospheric corrosion offered by the MICAT ibero-american testing network [J]. Int. J. Corros., 2012, 2012: 824365
11 Ericsson R. The influence of sodium chloride on the atmospheric corrosion of steel [J]. Mater. Corros., 1978, 29: 400
12 Perez F C. Atmospheric corrosion of steel in a humid tropical climate—Influence of pollution, humidity, temperature, solar radiation and rainfall [J]. Corrosion, 1984, 40: 170
13 de Meybaum B R, Ayllon E S. Characterization of atmospheric corrosion products on weathering steels [J]. Corrosion, 1980, 36: 345
14 Feliu S, Morcillo M, Chico B. Effect of distance from sea on atmospheric corrosion rate [J]. Corrosion, 1999, 55: 883
15 Melchers R E. Long-term corrosion of cast irons and steel in marine and atmospheric environments [J]. Corros. Sci., 2013, 68: 186
16 Wang J, Wang Z Y, Ke W. Characterisation of rust formed on carbon steel after exposure to open atmosphere in Qinghai salt lake region [J]. Corros. Eng., Sci. Technol., 2012, 47: 125
17 Li Q X, Wang Z Y, Han W, et al. Characterization of the rust formed on weathering steel exposed to Qinghai salt lake atmosphere [J]. Corros. Sci., 2008, 50: 365
18 Wang J J, Guo X D, Zheng W L, et al. Analysis of the corrosion rust on weathering steel and carbon steel exposed in marine atmosphere for three years [J]. Corros. Prot., 2002, 23: 288
18 王建军, 郭小丹, 郑文龙 等. 海洋大气暴露3年的碳钢与耐候钢表面锈层分析 [J]. 腐蚀与防护, 2002, 23: 288
19 Guerra J C, Casta?eda A, Corvo F, et al. Atmospheric corrosion of low carbon steel in a coastal zone of Ecuador: Anomalous behavior of chloride deposition versus distance from the sea [J]. Mater. Corros., 2019, 70: 444
20 Alcántara J, Chico B, Díaz I, et al. Airborne chloride deposit and its effect on marine atmospheric corrosion of mild steel [J]. Corros. Sci., 2015, 97: 74
21 Liu Y W, Zhao H T, Wang Z Y, et al. Corrosion behavior of low-carbon steel and weathering steel in a coastal zone of the spratly islands: A tropical marine atmosphere [J]. Int. J. Electrochem. Sci., 2020, 15: 6464
22 Ma Y T, Li Y, Wang F H. Corrosion of low carbon steel in atmospheric environments of different chloride content [J]. Corros. Sci., 2009, 51: 997
23 Oh S J, Cook D C, Townsend H E. Atmospheric corrosion of different steels in marine, rural and industrial environments [J]. Corros. Sci., 1999, 41: 1687
24 Yamashita M, Miyuki H, Matsuda Y, et al. The long term growth of the protective rust layer formed on weathering steel by atmospheric corrosion during a quarter of a century [J]. Corros. Sci., 1994, 36: 283
25 Li X G, Dong C F, Xiao K, et al. Corrosion/Aging Behavior and Mechanism of Typical Materials in Xisha Marine Atmosphere [M]. Beijing: Science Press, 2014: 37
25 李晓刚, 董超芳, 肖葵 等. 西沙海洋大气环境下典型材料腐蚀/老化行为与机理 [M]. 北京: 科学出版社, 2014: 37
26 Zhang X, Yang S W, Zhang W H, et al. Influence of outer rust layers on corrosion of carbon steel and weathering steel during wet–dry cycles [J]. Corros. Sci., 2014, 82: 165
27 Misawa T, Asami K, Hashimoto K, et al. The mechanism of atmospheric rusting and the protective amorphous rust on low alloy steel [J]. Corros. Sci., 1974, 14: 279
28 Asami K, Kikuchi M. In-depth distribution of rusts on a plain carbon steel and weathering steels exposed to coastal-industrial atmosphere for 17 years [J]. Corros. Sci., 2003, 45: 2671
29 Iwei F. Atmospheric corrosion of carbon steels and weathering steels in Taiwan [J]. Br. Corros. J., 1991, 26: 209
30 Stratmann M, Bohnenkamp K, Ramchandran T. The influence of copper upon the atmospheric corrosion of iron [J]. Corros. Sci., 1987, 27: 905
31 Nishimura T, Katayama H, Noda K, et al. Electrochemical behavior of rust formed on carbon steel in a wet/dry environment containing chloride ions [J]. Corrosion, 2000, 56: 935
32 Matsushima I, Ueno T. On the protective nature of atmosph rust on low-alloy steel [J]. Corros. Sci., 1971, 11: 129
33 Chen Y Y, Tzeng H J, Wei L I, et al. Corrosion resistance and mechanical properties of low-alloy steels under atmospheric conditions [J]. Corros. Sci., 2005, 47: 1001
34 Misawa T, Hashimoto K, Shimodaira S. The mechanism of formation of iron oxide and oxyhydroxides in aqueous solutions at room temperature [J]. Corros. Sci., 1974, 14: 131
35 Refait P, Génin J M R. The mechanisms of oxidation of ferrous hydroxychloride β-Fe2(OH)3Cl in aqueous solution: The formation of akaganeite vs goethite [J]. Corros. Sci., 1997, 39: 539
36 Rémazeilles C, Refait P. Formation, fast oxidation and thermodynamic data of Fe(II) hydroxychlorides [J]. Corros. Sci., 2008, 50: 856
37 Refait P H, Abdelmoula M, Génin J M R. Mechanisms of formation and structure of green rust one in aqueous corrosion of iron in the presence of chloride ions [J]. Corros. Sci., 1998, 40: 1547
38 Refait P, Génin J M R. The oxidation of ferrous hydroxide in chloride-containing aqueous media and pourbaix diagrams of green rust one [J]. Corros. Sci., 1993, 34: 797
39 Lair V, Antony H, Legrand L, et al. Electrochemical reduction of ferric corrosion products and evaluation of galvanic coupling with iron [J]. Corros. Sci., 2006, 48: 2050
40 Antony H, Legrand L, Maréchal L, et al. Study of lepidocrocite γ-FeOOH electrochemical reduction in neutral and slightly alkaline solutions at 25oC [J]. Electrochim. Acta, 2005, 51: 745
41 Hao L, Zhang S X, Dong J H, et al. Atmospheric corrosion resistance of MnCuP weathering steel in simulated environments [J]. Corros. Sci., 2011, 53: 4187
42 Ke W, Dong J H. Study on the rusting evolution and the performance of resisting to atmospheric corrosion for Mn-Cu steel [J]. Acta Metall. Sin., 2010, 46: 1365
42 柯伟, 董俊华. Mn-Cu钢大气腐蚀锈层演化规律及其耐候性的研究 [J]. 金属学报, 2010, 46: 1365
文章导航

/