选用SiC晶须骨架作为增强相,利用重力辅助沉降、压缩致密化、骨架烧结及无压熔渗的方法制备了具有微观三维互穿结构的SiC晶须骨架增强镁基复合材料,并对其微观组织结构与力学性能(特别是断裂韧性)进行了表征与分析。通过对SiC晶须骨架进行预氧化处理,提高了增强相与基体之间的润湿性,并通过调节预氧化温度控制析出相含量和孔洞等缺陷,优化了复合材料的弯曲强度与断裂韧性,获得了稳定的裂纹扩展行为(上升的R曲线)。相比于以纯Mg为基体的复合材料,以AZ91D镁合金为基体的复合材料中析出相含量高且发生粗化,使得材料强度提高的同时断裂韧性降低。

Mg and Mg alloys, as important lightweight metal materials, have attracted great attention due to their excellent properties, such as low density, high specific strength, and good damping properties; however, their extensive applications are strictly limited by their low strength. The strength of Mg and Mg alloys can be effectively increased by introducing reinforcement phases into their matrices, i.e., via fabricating Mg-based composites. Nevertheless, the mechanical properties of Mg-based composites demonstrate a strong dependence on their microstructures. Here, new Mg-based composites reinforced by SiC whisker scaffolds with three-dimensional interpenetrating-phase architecture were fabricated through pressureless infiltration of the melt of pure Mg or AZ91D Mg alloy into the porous scaffolds of SiC whiskers. These whiskers were preferentially stacked in-plane within lamellae in the composites using gravity-assisted sedimentation and subsequent densification during the fabrication process. The microstructures and mechanical properties of the composites, particularly their fracture toughness, were characterized and analyzed. The wettability between the SiC whisker scaffolds and the melt was improved by introducing surface reactions between them which was accomplished by a pre-oxidation treatment of the scaffolds before infiltration. The pre-oxidation temperature was adjusted to ensure an adequate filling of the scaffolds without voids while avoiding the formation of excessive reaction products. The resulting composites exhibited a high flexural strength with a certain extent of fracture toughness as evidenced by stable crack propagation with rising R-curve behavior. In comparison to pure Mg, the composites infiltrated with AZ91D Mg alloy as the matrix contained a larger amount of coarsened precipitates, resulting in apparent brittleness despite increased strength.