研究论文

纳入残余应力时不同拘束下DMWJ的断裂行为

  • 吴进 ,
  • 杨杰 ,
  • 陈浩峰
展开
  • 1.上海理工大学 能源与动力工程学院 上海 200093
    2.Department of Mechanical & Aerospace Engineering, University of Strathclyde, Glasgow, G1 1XJ, UK
吴 进,男,1997年生,硕士生

收稿日期: 2021-06-18

  修回日期: 2021-09-10

  网络出版日期: 2021-09-29

基金资助

国家自然科学基金项目(51975378)

Fracture Behavior of DMWJ Under Different Constraints Considering Residual Stress

  • Jin WU ,
  • Jie YANG ,
  • Haofeng CHEN
Expand
  • 1.School of Energy and Power Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
    2.Department of Mechanical & Aerospace Engineering, University of Strathclyde, Glasgow, G1 1XJ, UK
YANG Jie, associate professor, Tel: (021)55272320, E-mail: yangjie@usst.edu.cn

Received date: 2021-06-18

  Revised date: 2021-09-10

  Online published: 2021-09-29

Supported by

National Natural Science Foundation of China(51975378)

摘要

以核电安全端异种金属焊接接头(DMWJ)为研究对象,选用含中心裂纹三点弯曲(SENB)试样,分别在试样左右两面、上下两面、前后两面、左右上下前后六面施加不同载荷以在裂尖产生不同的应力,通过restart方法,将该应力作为残余应力引入SENB试样,系统研究考虑残余应力时不同拘束下DMWJ的断裂行为及残余应力与拘束效应的交互作用。结果表明:残余应力的变化对不同拘束下DMWJ的断裂行为有很大的影响。与低拘束试样相比,高拘束试样的J-R曲线对残余应力的变化更加敏感,这主要与裂尖的Mises应力和三向应力有关。残余应力对不同拘束下DMWJ J-R曲线的影响也与残余应力的方向相关。

本文引用格式

吴进 , 杨杰 , 陈浩峰 . 纳入残余应力时不同拘束下DMWJ的断裂行为[J]. 金属学报, 2022 , 58(7) : 956 -964 . DOI: 10.11900/0412.1961.2021.00253

Abstract

In nuclear power pressure vessels, dissimilar metal welded joints (DMWJs) are the weak link owing to their highly heterogeneous microstructure, mechanical, thermal, and fracture properties; and some defects that occur at different positions within the DMWJs. To ensure the safety of nuclear power pressure vessels, it is important to examine the fracture behavior of DMWJ in detail. In addition to residual stress, constraint is an important factor affecting the fracture behavior of DMWJ. To understand this behavior, both constraint and residual stress must be considered. In this work, taking nuclear safety and DMWJ as the research objects, three-point bending (SENB) specimens with a central crack were selected. Different loads were applied to different sides of the specimen to produce different stresses at the crack tip, such as left and right, up and down, front and back, and both six sides, and the stresses were introduced into the SENB specimen as the residual stress by restart method. The fracture behavior of DMWJ was then systematically studied under various constraints considering residual stresses and the interaction between residual stress and constraint. The results showed that the change in residual stress significantly influenced the fracture behavior of DMWJ under different constraints. In contrast to the DMWJ with low constraint, the J-R curve of the DMWJ with high constraint was more sensitive to the change in residual stress. The main cause was the Mises stress at the crack tip and the triaxial stress. The direction of residual stress also influenced the J-R curve.

参考文献

1 Li C L, Zhang M Q. Overview of reactor pressure vessel steel in PWR nuclear power plants [J]. Mater. Rep., 2008, 22(9): 65
1 李承亮, 张明乾. 压水堆核电站反应堆压力容器材料概述 [J]. 材料导报, 2008, 22(9): 65
2 Li G F, Li G J, Fang K W, et al. Stress corrosion cracking behavior of dissimilar metal weld A508/52M/316L in high temperature water environment [J]. Acta Metall. Sin., 2011, 47: 797
2 李光福, 李冠军, 方可伟 等. 异材焊接件A508/52M/316L在高温水环境中的应力腐蚀破裂 [J]. 金属学报, 2011, 47: 797
3 Østby E, Thaulow C, Zhang Z L. Numerical simulations of specimen size and mismatch effects in ductile crack growth—Part I: Tearing resistance and crack growth paths [J]. Eng. Fract. Mech., 2007, 74: 1770
4 Østby E, Thaulow C, Zhang Z L. Numerical simulations of specimen size and mismatch effects in ductile crack growth—Part II: Near-tip stress fields [J]. Eng. Fract. Mech., 2007, 74: 1793
5 Yang F Q, Xue H, Zhao L Y, et al. Effects of welded mechanical heterogeneity on interface crack propagation in dissimilar weld joints [J]. Adv. Mater. Sci. Eng., 2019, 2019: 6593982
6 Jang C, Lee J, Kim J S, et al. Mechanical property variation within Inconel 82/182 dissimilar metal weld between low alloy steel and 316 stainless steel [J]. Int. J. Press. Vessels. Pip., 2008, 85: 635
7 Yang J, Wang G Z, Xuan F Z, et al. An experimental investigation of in-plane constraint effect on local fracture resistance of a dissimilar metal welded joint [J]. Mater. Des., 2014, 53: 611
8 Yang J, Wang G Z, Xuan F Z, et al. Out-of-plane constraint effect on local fracture resistance of a dissimilar metal welded joint [J]. Mater. Des., 2014, 55: 542
9 Yang J, Wang L. Fracture mechanism of cracks in the weakest location of dissimilar metal welded joint under the interaction effect of in-plane and out-of-plane constraints [J]. Eng. Fract. Mech., 2018, 192: 12
10 Zha Y Y, Wang G Z, Xuan F Z, et al. Unified correlation of geometry and material constraints with fracture toughness of welded joint with high mismatch [J]. Press. Vessels. Technol., 2017, 34(3): 17
10 查媛媛, 王国珍, 轩福贞 等. 几何和材料拘束与高匹配焊接接头断裂韧性的统一关联 [J]. 压力容器, 2017, 34(3): 17
11 Zhu Z Q, Jing H Y, Ge J G, et al. Effects of strength mis-matching on the fracture behavior of nuclear pressure steel A508-III welded joint [J]. Mater. Sci. Eng., 2005, A390: 113
12 Younise B, Rakin M, Gubeljak N, et al. Effect of material heterogeneity and constraint conditions on ductile fracture resistance of welded joint zones-Micromechanical assessment [J]. Eng. Fail. Anal., 2017, 82: 435
13 Xue H, Ogawa K, Shoji T. Effect of welded mechanical heterogeneity on local stress and strain ahead of stationary and growing crack tips [J]. Nucl. Eng. Des., 2009, 239: 628
14 Mathar J. Determination of inherent stresses by measuring deformations of drilled holes [R]. Washington: NACA Technical Memorandum, 1933
15 Mahmoudi A H, Truman C E, Smith D J. Using local out-of-plane compression (LOPC) to study the effects of resxvidual stress on apparent fracture toughness [J]. Eng. Fract. Mech., 2007, 75: 1516
16 Chen L Y, Wang G Z, Tan J P, et al. Effects of residual stress on creep damage and crack initiation in notched CT specimens of a Cr-Mo-V steel [J]. Eng. Fract. Mech., 2013, 97: 80
17 Song X M, Wang G Z, Xuan F Z, et al. Investigation of residual stress effects on creep crack initiation and growth using local out-of-plane compression [J]. Eng. Fract. Mech., 2015, 149: 45
18 Song X M, Wang G Z, Tu S T, et al. Effects of residual stress on creep crack initiation and growth of Cr-Mo-V steel in cracked C(T) specimen [J]. Procedia Eng., 2015, 130: 1770
19 Song X M. Effect of residual stress on creep crack initiation and growth for specimens with different geometric and material constraints [D]. Shanghai: East China University of Science and Technology, 2016
19 宋晓梅. 残余应力对不同几何和材料拘束试样蠕变裂纹起裂和扩展行为的影响 [D]. 上海: 华东理工大学, 2016
20 Qian G A, Niffenegger M. Investigation of constraint and warm prestressing effects by means of a local approach to fracture [J]. Eng. Fract. Mech., 2015, 136: 26
21 Liu J, Zhang Z L, Nyhus B. Residual stress induced crack tip constraint [J]. Eng. Fract. Mech., 2008, 75: 4151
22 Wang H T, Wang G Z, Xuan F Z, et al. Local mechanical properties and microstructures of Alloy 52M dissimilar metal welded joint between A508 ferritic steel and 316L stainless steel [J]. Adv. Mater. Res., 2012, 509: 103
23 Wang H T, Wang G Z, Xuan F Z, et al. Local mechanical properties of a dissimilar metal welded joint in nuclear powersystems [J]. Mater. Sci. Eng., 2013, A568: 108
24 Yang J, Wang L. Effect and optimal design of the material constraint in the DMWJ of nuclear power plants [J]. Acta Metall. Sin., 2020, 56: 840
24 杨 杰, 王 雷. 核电站DMWJ中材料拘束的影响与优化 [J]. 金属学报, 2020, 56: 840
25 Yang J. Micromechanical analysis of in-plane constraint effect on local fracture behavior of cracks in the weakest locations of dissimilar metal welded joint [J]. Acta Metall. Sin. (Engl. Lett.), 2017, 30: 840
文章导航

/