模拟近海大气环境下结构钢锈蚀表面特征随机模型
收稿日期: 2020-08-24
修回日期: 2020-09-18
网络出版日期: 2020-11-09
基金资助
国家自然科学基金项目(51908455);中国博士后科学基金项目(2019M653572);陕西省教育厅科研计划项目(19-JS042)
Stochastic Model for Surface Characterization of Structural Steel Corroded in Simulated Offshore Atmosphere
Received date: 2020-08-24
Revised date: 2020-09-18
Online published: 2020-11-09
Supported by
National Natural Science Foundation of China(51908455);China Postdoctoral Science Foundation(2019M653572);Scientific Research Project of Shaanxi Provincial Department of Education(19JS042)
对16块Q235B钢板进行了模拟近海大气环境加速腐蚀实验,利用非接触式表面形貌测试方法与自编程序对其表面形貌与特征参数进行采集与分析,明确锈蚀深度、锈坑深度、锈坑径深比分布特征,揭示其均值、方差等统计参数及锈坑形状的变化规律。研究表明,模拟近海大气环境下结构钢腐蚀过程大致经历疮痂、鼓包、剥落3个阶段,疮痂和鼓包阶段以点蚀为主,剥落阶段则表现出全面腐蚀特征;锈蚀深度服从正态分布,锈坑深度和径深比服从对数正态分布;随着腐蚀程度的增大,锈蚀深度均值、标准差与功率谱密度峰值以及锈坑深度对数均值均逐渐增大,锈坑径深比对数均值逐渐减小;各龄期内圆锥体锈坑占比最高,锈坑形状由圆柱或半球体逐渐向圆锥体转变。最后基于锈蚀深度和锈坑参数统计规律,建立了锈蚀深度随机场模型(SFCD)和锈坑随机分布模型(RDCP),实现了模拟近海大气环境锈蚀钢材表面形貌重建。
王友德 , 周晓东 , 马蕊 , 徐善华 . 模拟近海大气环境下结构钢锈蚀表面特征随机模型[J]. 金属学报, 2021 , 57(6) : 811 -821 . DOI: 10.11900/0412.1961.2020.00326
Steel structures exposed to offshore atmospheric environment for a long time inevitably suffer from corrosion damage. Safety assessment of corroded steel structures largely depends on the quantification of corroded surface features as the irregular corrosion characteristics are the main factors causing decline in steel mechanical properties. To investigate the structural steel corrosion characteristics in offshore atmospheric environment, accelerated corrosion tests were conducted on 16 pieces of Q235B steel plates by periodic spraying to simulate the offshore atmospheric environment. Moreover, the surface morphologies and characteristic parameters were measured and analyzed using a ST400 3D Noncontact Profilometer and a self-written algorithm. The distribution characteristics such as corrosion depth, pit depth, and aspect ratio were elucidated, and the changing laws of statistical parameters such as mean value, standard deviation, and pitting shapes were revealed. The results indicated that in the simulated offshore atmospheric environment, the structural steel corrosion process generally goes through three stages: scab, swell, and spall. The scab and swell stages are dominated by pitting corrosion, whereas, the spall stage shows the general corrosion characteristics. Moreover, the corrosion depth of structural steel in the simulated offshore atmospheric environment conforms to the normal distribution, whereas, the pit depth and aspect ratio conform to the log-normal distribution. As the degree of corrosion increases, the mean value and standard deviation of the corrosion depth, peak value of the power spectral density of the corrosion depth, and logarithmic mean value of the pit depth also gradually increase, whereas, the logarithmic mean value of the pit aspect ratio decreases. Meanwhile, at different ages, the cone pits have the highest proportion, and the pit shape gradually changes from a cylinder or a hemisphere to a cone. Finally, based on the results of the statistical analysis of the corrosion depth and pit parameters, the stochastic field model of corrosion depth and random distribution model of corrosion pits were constructed, which achieved the accurate characterization and reproduction of the surface morphology of the corroded steel in a simulated offshore atmospheric environment. The research results would lay the foundation for the establishment of an accurate stochastic model and structural reliability analysis in the natural offshore atmospheric environment.
| 1 | Hui Y L, Lin Z S, Li R. Experimental study and analysis on the property of corroded rebar [J]. Ind. Constr., 1997, 27(6): 10 |
| 1 | 惠云玲, 林志伸, 李 荣. 锈蚀钢筋性能试验研究分析 [J]. 工业建筑, 1997, 27(6): 10 |
| 2 | Schumacher M M. Seawater Corrosion Handbook [M]. New Jersey: Noyes Data Corporation, 1979: 87 |
| 3 | Garbatov Y, Soares C G, Wang G. Non-linear time dependent corrosion wastage of deck plates of ballast and cargo tanks of tankers [J]. J. Offshore Mech. Arct. Eng., 2007, 129: 48 |
| 4 | Melchers R E. Corrosion uncertainty modelling for steel structures [J]. J. Constr. Steel Res., 1999, 52: 3 |
| 5 | Mu X, Wei J, Dong J H, et al. Electrochemical study on corrosion behaviors of mild steel in a simulated tidal zone [J]. Acta Metall. Sin., 2012, 48: 420 |
| 5 | 穆 鑫, 魏 洁, 董俊华等. 低碳钢在模拟海洋潮差区的腐蚀行为的电化学研究 [J]. 金属学报, 2012, 48: 420 |
| 6 | Chen L. Study on the deterioration properties of corroded steel [D]. Xi'an: Xi'an University of Architecture & Technology, 2010 |
| 6 | 陈 露. 腐蚀后钢材材料性能退化研究 [D]. 西安: 西安建筑科技大学, 2010 |
| 7 | Xu S H, Wang Y D. Estimating the effects of corrosion pits on the fatigue life of steel plate based on the 3D profile [J]. Int. J. Fatigue, 2015, 72: 27 |
| 8 | Melchers R E. Pitting corrosion of mild steel in marine immersion environment-part 1: Maximum pit depth [J]. Corrosion, 2004, 60: 824 |
| 9 | Melchers R E. Pitting corrosion of mild steel in marine immersion environment-part 2: Variability of maximum pit depth [J]. Corrosion, 2004, 60: 937 |
| 10 | Wang Y W. Ultimate strength of ship structures with corrosion wastage [D]. Shanghai: Shanghai Jiao Tong University, 2008 |
| 10 | 王燕舞. 考虑腐蚀影响船舶结构极限强度研究 [D]. 上海: 上海交通大学, 2008 |
| 11 | Wang Y W, Huang X P, Cui W C. Pitting corrosion model of mild and low-alloy steel in marine environment-part 1: Maximum pit depth [J]. J. Ship Mech., 2007, 11: 577 |
| 11 | 王燕舞, 黄小平, 崔维成. 船舶结构钢海洋环境点蚀模型研究之一: 最大点蚀深度时变模型 [J]. 船舶力学, 2007, 11: 577 |
| 12 | Silva J E, Garbatov Y, Soares C G. Ultimate strength assessment of rectangular steel plates subjected to a random localised corrosion degradation [J]. Eng. Struct., 2013, 52: 295 |
| 13 | Qiu B. The study on surface characteristics and eccentric compressive load-capacity of corroded H-shape steel members at neutral salt fog environment [D]. Xi'an: Xi'an University of Architecture & Technology, 2014 |
| 13 | 邱 斌. 中性盐雾环境下锈蚀H型钢表面特征及偏压承载性能研究 [D]. 西安: 西安建筑科技大学, 2014 |
| 14 | Wang R H, Shenoi R A, Sobey A. Ultimate strength assessment of plated steel structures with random pitting corrosion damage [J]. J. Constr. Steel Res., 2018, 143: 331 |
| 15 | Wang Y D, Xu S H, Li H, et al. Surface characteristics and stochastic model of corroded structural steel under general atmospheric environment [J]. Acta Metall. Sin., 2020, 56: 148 |
| 15 | 王友德, 徐善华, 李 晗等. 一般大气环境下锈蚀结构钢表面特征与随机模型 [J]. 金属学报, 2020, 56: 148 |
| 16 | He J X, Qin X Z, Yi P, et al. Corrosion exposure study on Q235 steel in marine atmospheric [J]. Surf. Technol., 2006, 35(4): 21 |
| 16 | 何建新, 秦晓洲, 易 平等. Q235钢海洋大气腐蚀暴露试验研究 [J]. 表面技术, 2006, 35(4): 21 |
| 17 | Liang C F, Hou W T. Sixteen-year atmospheric corrosion exposure study of steels [J]. J. Chin. Soc. Corros. Prot., 2005, 25: 1 |
| 17 | 梁彩凤, 侯文泰. 碳钢、低合金钢16年大气暴露腐蚀研究 [J]. 中国腐蚀与防护学报, 2005, 25: 1 |
| 18 | Melchers R E. Probabilistic models for corrosion in structural reliability assessment [J]. J. Offshore Mech. Arct., 2003, 125: 272 |
| 19 | Wang Y K, Wharton J A, Shenoi R A. Ultimate strength analysis of aged steel-plated structures exposed to marine corrosion damage: A review [J]. Corros. Sci., 2014, 86: 42 |
| 20 | Melchers R E, Ahammed M, Jeffrey R, et al. Statistical characterization of surfaces of corroded steel plates [J]. Mar. Struct., 2010, 23: 274 |
| 21 | Li C G. Characterization of 3D surface micro-topography by 2D power spectrum [J]. Acta Metrol. Sin., 2004, 25: 11 |
| 21 | 李成贵. 三维表面微观形貌的二维功率谱表征 [J]. 计量学报, 2004, 25: 11 |
| 22 | Liang S X, Sun W L, Li J. Simulation of multi-dimensional random fields by stochastic harmonic functions [J]. J. Tongji Univ. (Nat. Sci.), 2012, 40: 965 |
| 22 | 梁诗雪, 孙伟玲, 李 杰. 随机场的随机谐和函数表达 [J]. 同济大学学报(自然科学版), 2012, 40: 965 |
| 23 | Wang Y D, Xu S H, Wang H, et al. Predicting the residual strength and deformability of corroded steel plate based on the corrosion morphology [J]. Constr. Build. Mater., 2017, 152: 777 |
| 24 | Chen J B, Li J. Stochastic harmonic function and spectral representations [J]. Chin. J. Theor. Appl. Mech., 2011, 43: 505 |
| 24 | 陈建兵, 李 杰. 随机过程的随机谐和函数表达 [J]. 力学学报, 2011, 43: 505 |
| 25 | Shinozuka M, Deodatis G. Simulation of multi-dimensional Gaussian stochastic fields by spectral representation [J]. Appl. Mech. Rev., 1996, 49: 29 |
/
| 〈 |
|
〉 |