电磁引流技术的出钢效率及其影响因素

高翱; 王强; 李德军; 金百刚; 赫冀成

doi:10.3724/SP.J.1037.2009.00848

金属学报 >

2010 , Vol. 46 >Issue 5: 634 - 640

DOI: https://doi.org/10.3724/SP.J.1037.2009.00848

论文

电磁引流技术的出钢效率及其影响因素

高翱 ,
王强 ,
李德军 ,
金百刚 ,
赫冀成

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1) 东北大学材料电磁过程研究教育部重点实验室; 沈阳 110819
2) 鞍钢股份有限公司鲅鱼圈钢铁分公司炼钢部; 营口 115007

高翱, 男, 1981年生, 博士

收稿日期: 2009-12-18

修回日期: 2010-03-12

网络出版日期: 2010-05-11

基金资助

辽宁省科技厅科技计划项目2008221015, 辽宁省“百千万人才工程”资助项目和教育部高等学科创新引智计划项目B07015资助

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EFFICIENCY AND INFLUENCING FACTORS OF ELECTROMAGNETIC STEEL-TEEMING TECHNOLOGY

GAO Ao ,
YU Jiang ,
LI De-Jun ,
JIN Bai-Gang ,
SHI Ji-Cheng

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1) Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education); Northeastern University; Shenyang 110819
2) Bayuquan Iron and Steel Subsidiary; Angang Steel Company Limited; Yingkou 115007

Received date: 2009-12-18

Revised date: 2010-03-12

Online published: 2010-05-11

Supported by

Supported by the Science and Technology Program of Liaoning Province (No.2008221015), Liaoning Bai Qian Wan Talents program, and the {\footnotesize\it 111} Project (No.B07015)

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摘要

为了克服传统引流砂对钢水的污染, 提出一种采用与钢液成分相同或相近的Fe-C合金代替引流砂, 通过电磁感应加热使其熔化实现自动开浇的电磁引流方法. 利用实验和数值模拟研究了电磁引流装置中水口表面温度随时间的变化规律, 模拟结果与实验结果相吻合. 在此基础上, 考察了感应加热参数(电流强度、电源频率)和感应线圈直径对出钢效果的影响规律, 得出电流强度越大, 电源频率越高, 线圈直径越小, 加热到相同温度所需要的加热时间越短, 越有利于快速加热, 实现顺利出钢的结论. 各因素对出钢时间影响大小的顺序是: 电流强度、电源频率、线圈直径. 找出了可以满足出钢要求的最佳电流强度、电源频率和线圈直径参数, 实验验证了电磁引流技术可以在工艺要求的条件下完成出钢.

关键词： 引流砂; 电磁冶金; 洁净钢; 数值模拟; 传热

本文引用格式

高翱 , 王强 , 李德军 , 金百刚 , 赫冀成 . 电磁引流技术的出钢效率及其影响因素[J]. 金属学报, 2010 , 46(5) : 634 -640 . DOI: 10.3724/SP.J.1037.2009.00848

Abstract

A new method (electromagnetic steel-teeming method) using electromagnetic induction heating in slide-gate was proposed to overcome the disadvantage of the pollution of the traditional nozzle sand on the molten steel. The basic idea of this new process is to melt part of or the whole of the new ladle well-packing materials (i.e. Fe-C alloy with similar composition of the molten steel), which became the substitute of the traditional nozzle sand, and achieved smoothly molten steel-teeming. Experimental and numerical simulation methods were employed to investigate the surface temperature of the upper nozzle where the Fe-C alloy was used to replace the traditional nozzle sand. The calculated temperature is consistent with the experimental results. In addition, the effects of the induction parameters such as current intensity, frequency and diameter of the coil on teeming time were investigated. The results showed that the teeming time was decreased with the increases of current intensity and frequency, but with the decrease of coil diameter. The order of the factors affecting the teeming time is current intensity, frequency and diameter of the coil. The best parameters were found under the conditions of this research. The experimental results indicated that automatically teeming of the ladle would be achieved by using the electromagnetic steel-teeming technology.

Key words： nozzle sand; electromagnetic metallurgy; clean steel; numerical simulation; heat transfer

参考文献

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