金属学报  2011, Vol. 47 Issue (9): 1221-1226    DOI: 10.3724/SP.J.1037.2010.00640

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外磁场下MIG焊梯度功能材料制备模拟及实验研究

张海鸥, 王超, 王桂兰

1) 华中科技大学机械科学与工程学院数字制造装备与技术国家重点实验室, 武汉 430074 2) 华中科技大学材料科学与工程学院塑性成形模拟及模具技术国家重点实验室, 武汉 430074

SIMULATION AND EXPERIMENTAL STUDY OF PREPARATION OF FUNCTIONALLY GRADIENT MATERIALS BY MIG WELDING UNDER MAGNETIC FIELD\par

WANG Chao ZHANG Haiou WANG Guilan

1) State Key Laboratory of Digital Manufacturing and Equipment Technology, School of Mechanical Engineering, Huazhong University of Science and Technology, Wuhan 430074 2) State Key Laboratory of Plastic Forming Simulation and Die \& Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074

张海鸥 王超 王桂兰. 外磁场下MIG焊梯度功能材料制备模拟及实验研究[J]. 金属学报, 2011, 47(9): 1221-1226.
, , . SIMULATION AND EXPERIMENTAL STUDY OF PREPARATION OF FUNCTIONALLY GRADIENT MATERIALS BY MIG WELDING UNDER MAGNETIC FIELD\par[J]. Acta Metall Sin, 2011, 47(9): 1221-1226.

摘要 参考文献 相关文章 Metrics 全文: PDF(2341 KB)   摘要: 建立了梯度功能材料MIG焊熔积成形制备时磁场环境、焊枪及金属焊样的三维有限元模型. 采用Maxwell涡流场及瞬态场对永磁场、交变磁场以及无外加磁场3种MIG焊工艺进行了模拟, 并进行了相关实验验证. 模拟结果表明, 永磁场条件下, 熔池受恒定强磁力作用, 对熔化金属的搅拌能力弱, 无法充分使Al粉和合金钢焊丝融合, 不能实现制备梯度功能材料的目的; 交变磁场条件下, 因熔池受到轴向振荡磁力和横向挤压磁力的共同作用, 对熔池的搅拌作用强, 有助于梯度功能材料的熔积成形. 实验结果与模拟结果符合良好, 无磁场条件下, 制备出的材料Al含量梯度功能不佳; 永磁场条件下, Al粉无法进入焊样中; 交变磁场条件下熔积成形的焊样中Al含量呈梯度分布. 关键词 ： 外磁场复合MIG焊,  梯度功能材料,  交变磁场,  熔池搅拌,  振荡磁力,  挤压磁力     Abstract：A preparation method of functionally gradient materials (FGM) by metal inert-gas (MIG) welding under magnetic field was proposed in this paper. Three dimensional finite element models of magnetic field, welding gun and metal specimen were built. Maxwell vortex field and instantaneous field were applied to simulate the preparation process with permanent magnetic field, alternating magnetic field and without magnetic field, and the simulation model was verified by the experiment. Simulation and experimental results show that in permanent magnetic field, the stirring of molten pool is weak, the FGM can not be prepared; under alternating magnetic field, the axial oscillating magnetic force and lateral extrusion magnetic force mix round the molten pool effectively, FGM can be prepared by MIG. Without magnetic field, the gradient of Al content in formed FGM is not obvious. Experimental results accord with simulation ones commendably. Key words： MIG welding combined with magnetic field    functionally gradient materials    alternating magnetic field    stirring of molten pool    oscillating magnetic force    extrusion magnetic force 收稿日期: 2010-11-29      基金资助: 国家自然科学基金资助项目50875096 作者简介: 王 \ \ 超, 男, 1980年生, 博士生 服务 把本文推荐给朋友 加入引用管理器 E-mail Alert RSS 作者相关文章 张海鸥 王超 王桂兰 44.8K 链接本文: https://www.ams.org.cn/CN/10.3724/SP.J.1037.2010.00640      或      https://www.ams.org.cn/CN/Y2011/V47/I9/1221 [1] Ruan J Z, Sparks T E, Panackal A, Ard K E, Liou F W, Slattery K, Chou H N, Kinsella M. J Manuf Sci Eng Trans ASME, 2007; 129: 303 [2] Dwivedi R, Kovacevic R. Int J Machine Tool Manuf, 2006; 46: 1811 [3] Lin J, Zhao H Y, Cai Z P, Hang SW, Lu X M, Ni S F. J Tsinghua Univ (Sci Technol), 2007; 47: 161 (林健, 赵海燕, 蔡志鹏, 黄士卫, 陆向明, 倪淑凤. 清华大学学报(自然科学版), 2007; 47: 161) [4] Miller P C. Tool Prod, 1990; 55: 100 [5] Tang F, Lu A L, Mei J F. J Mater Process Technol, 1998; 74: 255 [6] Lin J, Huang S W, Cai Z P, Zhao H Y, Lu A L. Chin J Mech Eng. 2006; 42: 208 (林健, 黄士卫, 蔡志鹏, 赵海燕, 鹿安理. 机械工程学报, 2006; 42: 208) [7] Huang X Q, Cai Z P. Chin J Mech Eng, 2011; 47: 88 (黄欣泉, 蔡志鹏. 机械工程学报, 2011; 47: 88) [8] Jiang H W, Li C F, Zhao Z H, Li Z, Yu H P. Mater Sci Technol, 2004; 12: 327 (江洪伟, 李春峰, 赵志衡, 李忠, 于海平. 材料科学与工艺, 2004; 12: 327) [9] Licf, Zhao Z H. J Mater Process Technol, 2002; 123: 225 [10] Zhang H O, Wang G L, Wei Z C. Chin Pat, 200810197001.4, 2008 (张海鸥, 王桂兰, 韦忠朝. 中国专利, 200810197001.4, 2008) [11] David W, James F. ISIJ Int, 1989; 29: 1016 [12] Wang H M, Chen G X, Ren Z M, Lei Z S, Li G R, Xia X J, Dai Q X. Foundry Technol, 2006; 27: 737 (王宏明, 陈国星, 任忠鸣, 雷作胜, 李桂荣, 夏小江, 戴起勋. 铸造技术, 2006; 27: 737) [13] Liu D J. Shonghai Steel Iron Res, 1996; 4: 47 (刘大均. 上海钢研, 1996; 4: 47) [14] Wang L, Felicelli S. Trans ASME J Manuf Sci Eng, 2007; 129: 1028 [1] 邓安元 王恩刚 徐永义 张兴武 赫冀成. 复合磁场作用下金属液面行为的实验研究[J]. 金属学报, 2010, 46(8): 1018-1024. [2] 许富民; 齐民; 朱世杰; 赵杰; 王富岗 . SiC颗粒增强铝基梯度复合材料的制备与性能[J]. 金属学报, 2002, 38(9): 998-1001 . [3] 王浩伟;商宝禄;周尧和. 纤维多功能梯度涂层及其应用[J]. 金属学报, 1993, 29(11): 91-96. Viewed Full text Abstract Cited   Shared      Discussed