Current-Carrying Friction Properties and Mechanism of Cu–Ti2AlC Composite Coating " /> Cu-Ti<sub>2</sub>AlC复合涂层的载流摩擦磨损性能及磨损机制研究
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金属学报    DOI: 10.11900/0412.1961.2025.00192
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Cu-Ti2AlC复合涂层的载流摩擦磨损性能及磨损机制研究

桂 翔  胡嘉文  陈 辰  杨 阳  孙 吉  张世宏

安徽工业大学 先进金属材料绿色制备与表面技术教育部重点实验室  马鞍山 243002

Current-Carrying Friction Properties and Mechanism of Cu–Ti2AlC Composite Coating

GUI Xiang, HU Jiawen, CHEN Chen, YANG Yang, SUN Ji, ZHANG Shihong

Key Laboratory of Green Fabrication and Surface Technology of Advanced Metal Materials, Ministry of Education, Anhui University of Technology, Ma’anshan 243002, China

引用本文:

桂翔 胡嘉文 陈辰 杨阳 孙吉 张世宏. Cu-Ti2AlC复合涂层的载流摩擦磨损性能及磨损机制研究[J]. 金属学报, DOI: 10.11900/0412.1961.2025.00192.

全文: PDF(6339 KB)  
摘要: 
面向Cu/Al载流摩擦副的应用需求,为了解决Al在摩擦过程中易向Cu黏附的问题,本工作采用喷雾造粒和超音速火焰喷涂技术在铜合金表面制备Cu-Ti2AlC复合涂层,表征了涂层的相组成、微观形貌、力学以及电学性能,利用载流摩擦设备,对比测试了铜合金和Cu-Ti2AlC涂层在有/无电流作用下的摩擦磨损性能,并进一步研究了加载电流(0~120 A)和摩擦载荷(20~40 N)对涂层摩擦学性能及磨损机制的影响规律。结果表明,Cu-Ti2AlC涂层表现出优异的综合性能,包括优异的导电性、良好的硬度、稳定的结合力和良好的韧性。相比较Cu/Al摩擦副,Cu-Ti2AlC涂层可以有效减少黏着磨损,抑制Al沉积层的形成,降低摩擦系数,改善磨损性能。涂层的接触电阻表现出明显的电流和载荷相关性,当测试条件为80 A、30 N时,涂层的磨损率最低,其中磨损机制涉及电弧磨损、疲劳磨损、磨粒磨损、氧化磨损等多种磨损机制。
关键词 MAX相Cu-Ti2AlC复合涂层超音速火焰喷涂Cu/Al摩擦副载流摩擦磨损    
Abstract

Copper-based materials are the primary choice for current-carrying friction components and are widely used in applications such as electromagnetic railguns, electrical contacts, electrically conductive slip rings, and pantograph plates. However, their friction losses under current-carrying conditions require increased attention. Pure copper is prone to adhesive wear against counterface materials during dynamic current-carrying friction. Furthermore, traditional Cu alloys exhibit significant fluctuations in the friction coefficient under low contact pressure and high current density, and they are susceptible to arc ablation and other forms of interface instability. These problems lead to substantially increased wear rates, which severely compromise service reliability. In recent years, researchers have explored various coating systems to improve the current-carrying friction performance of copper-based materials across diverse service environments. As a representative MAX phase material (general formula Mn + 1AXₙ), Ti2AlC exhibits a unique layered hexagonal structure combining metallic and ceramic attributes. This ternary carbide demonstrates exceptional performance under extreme conditions, including elevated temperatures, corrosive environments, and tribological stresses. During frictional contact, the surface-initiated oxidation of Ti2AlC facilitates the formation of a protective oxide layer, effectively reducing friction coefficients through its intrinsic self-lubrication mechanism. With electrical conductivity comparable to that of metals, Ti2AlC demonstrates particular promise for applications such as electromagnetic railguns and electrical contacts, exhibiting stable contact resistance and low wear rates under current-carrying conditions. Hence, Cu–Ti2AlC composite coatings were fabricated on Cu alloy surfaces using spray granulation and supersonic flame spraying techniques. The phase composition, microstructure, mechanical properties, and electrical characteristics of the coatings were systematically characterized through XRD, SEM, microhardness testing, and scratch testing. The Cu–Ti2AlC coating exhibits a conductivity of 28% IACS, an average hardness of 209.2 HV0.1, a bonding strength of 48 MPa, and a fracture toughness of 9.6 MPa·m1/2, demonstrating excellent comprehensive performance. Comparative investigations of the tribological performance and wear mechanisms of Cu alloy and Cu–Ti2AlC coatings under current-carrying and non-current conditions were conducted using a current-carrying friction–wear equipment. The Cu–Ti2AlC coating demonstrated superior current-carrying performance compared with the Cu alloy. The results demonstrate that the Cu–Ti2AlC coating effectively mitigates adhesive wear, suppresses the formation of Al-rich deposition layers, the friction coefficient is lower compared to Cu/Al. , and enhances wear resistance. The effects of current (0–120 A) and friction load (20–40 N) on the current-carrying friction properties of the coatings were investigated. The optimal performance of the coatings occurred at 80 A and 30 N, under which the coating exhibited the minimum wear rate, and a synergistic wear mechanism was identified, involving electrical erosion, fatigue wear, abrasive wear, and oxidative wear.

Key wordsMAX phase    Cu-Ti2AlC composite coating    supersonic flame spraying    Cu/Al friction pair    Current-carrying friction wear
收稿日期: 2025-07-04     
ZTFLH:  TH117.1  
基金资助:安徽省自然科学基金杰青延续资助项目;安徽省高校优秀青年科研项目;安徽省重点研发计划项目
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