Powder 1: 35-87 μm Ni-coated Fe-9.6%Si-5.4%Al (FeSiAl 62%) powder 2: 28-58 μm; FeSiAl 60%; substrate: stainless steel | Compressed air; 2.6 MPa, 550oC; 2.6 MPa, 620oC; 3.0 MPa, 620oC; 3.0 MPa, 650oC | Hardness (HV0.1): powder 1: 350, 340, 330, 335 powder 2: 280, 275, 273, 269 | [87] |
Powder: NiCra; NiCr + 50 Al2O3b; NiCr + 30WC-Co-Crc substrate: carbon steel | N2; 700oC; 3.6 MPaa, 3.9 MPab, 3.7 MPac | Hardness: 238 HV0.3a; 398 HV0.3b; 340 HV0.3c | [71] |
Powder: 50Ni-50Ti substrate: carbon steel | Compressed air; 2.7 MPa; 510oC | Coating thickness: 20-30 μm hardness: (224.7 ± 20.9) HV0.2 | [86] |
Powder: Ni-20Cr substrate: SA 516 boiler steel | Compressed air; 1.9 MPa; 450oC | Coating thickness: (250 ± 12) μm hardness: 586 HV | [79] |
Powder: Ni-50Cr substrate: Superni 75 | N2; 3.0 MPa; 600oC | Coating thickness: 298 μm porosity: 0.875% hardness: 533.5 HV | [80] |
Powder 1: Diamalloy 1005 alloy; powder 2: Diamalloy 1060 alloy substrate: carbon steel | N2; 4.0 MPa; 800oC; spraying distance: 40 mm | Powder 1: coating thickness: (497 ± 39) μm porosity: 0.21% ± 0.1% hardness: (6.4 ± 0.5) GPa powder 2: coating thickness: (346 ± 23) μm Porosity: 1.5% ± 0.2% hardness: (5.7 ± 1.2) GPa | [85] |