电弧增减材复合制造精度控制研究进展
卢振洋,田宏宇,陈树君,李方

Review on Precision Control Technologies of Additive Manufacturing Hybrid Subtractive Process
Zhenyang LU,Hongyu TIAN,Shujun CHEN,Fang LI
表2 电弧热源熔滴过渡控制的成果
Table 2 Results of arc heat source droplet transfer control
SortTechnical principleLimitation
Surface tension transition (STT)To improve the energy accumulation of droplets, the welding current can be reduced instantaneously and the spatter can be effectively reduced before the droplet short circuit liquid bridge bursts

Short-circuit transition is required and robustness is insufficient

Pulse GMAWImproving droplet energy accumulation, peak current transfer droplet and base dimension arc, reducing average heat inputThe thermal input of the peak value of pulse impacts the substrate

Droplet excitation

Improving droplet energy accumulation, using droplet oscillation inertia force to promote droplet transition, reducing pulse peak current and improving transition robustness

Precise matching of droplet oscillation phase is required

Cold metal transfer (CMT)

By introducing mechanical force, the welding wire can be fed back and forth, the short-circuit droplets can be broken mechanically, there is no spatter transition, and the heat input is low

The dynamic performance of the motor is limited, and the torch is complex and bulky

Magnetic control GMAW

The external magnetic field is introduced to add Lorentz force to increase the transition frequency

The effect is weak

Bypass GMAWBy introducing the bypass arc with additional electromagnetic force, the droplet transition can be significantly promotedMulti-electrode accessibility is limited, high arc length avoids arcing

Ultrasonic GMAW

Welding arc space composites ultrasonic field, while the ultrasonic radiation force promotes the droplet transition and the droplet transition is often under the longer arc

Droplet size can be controlled, but it is difficult to provide directivity

Laser enhancement GMAW

Laser evaporation reaction is introduced. Pulsed laser irradiates droplets. Laser impulse promotes droplet detachment and realizes controllable transition

The direction of evaporation reaction force is directly related to the surface morphology of droplets, so it is difficult to accurately control the direction of force