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Acta Metall Sin  2018, Vol. 54 Issue (10): 1408-1416    DOI: 10.11900/0412.1961.2018.00069
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Characteristics of SRB Biofilm and Microbial Corrosionof X80 Pipeline Steel
Yun SHU1,2, Maocheng YAN1(), Yinghua WEI1, Fuchun LIU1, En-Hou HAN1, Wei KE1
1 Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
2 School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
Cite this article: 

Yun SHU, Maocheng YAN, Yinghua WEI, Fuchun LIU, En-Hou HAN, Wei KE. Characteristics of SRB Biofilm and Microbial Corrosionof X80 Pipeline Steel. Acta Metall Sin, 2018, 54(10): 1408-1416.

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Abstract  

Microbiologically induced corrosion (MIC) is known as one of the most damaging failures for pipeline steels. Especially, sulfate-reducing bacteria (SRB) is the most widespread strains in soil and seawater environments and is the typical bacteria associated with MIC. SRB may cause severe localized attack, leading to pipeline failures in forms of pitting, crevice corrosion, dealloying and cracking. In this work, SEM, Raman spectroscopy, XPS, scanning vibrating electrode (SVET) technique, EIS and other electrochemical techniques were used to study the formation of SRB biofilm, its electrochemical interaction with X80 pipeline steel and corrosion behavior of the steel in a simulated seawater. The results showed that barrier effect of the extracellular polymer substances (EPS) inhibits corrosion process of X80 steel in the initial formation of EPS and SRB micro-colony. After the formation of SRB biofilm, open circuit potential (EOCP) of the steel decreases 20 mV, and SRB significantly promotes the corrosion process of the pipeline steel. In the later stage, due to SRB and its biofilm, the corrosion rate of X80 steel exposed in SRB inoculated environment is almost one order of magnitude higher than that in the sterile environment. The biofilm have complexation effect and chelation effect with corrosion products (Fe2+/Fe3+). SRB cells, metabolites and biofilms have direct and indirect electron interactions with the steel substrate. These various coupling effects promote occurrence and development of local corrosion on the surface of the steel beneath biofilm.

Key words:  microbiologically induced corrosion (MIC)      pipeline steel      microelectrochemical technique      biofilm      sulfate reducing bacteria (SRB)     
Received:  14 February 2018     
ZTFLH:  TG172.5  
Fund: Supported by National Basic Research Program of China (No.2014CB643304) and Strategic Priority Research Program of the Chinese Academy of Sciences (No.XDA13040500)

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https://www.ams.org.cn/EN/10.11900/0412.1961.2018.00069     OR     https://www.ams.org.cn/EN/Y2018/V54/I10/1408

Fig.1  Low (a, d, g) and high (b, e, h) magnified surface SEM images and cross section SEM images (c, f, i) of SRB biofilm of X80 steel after 3 d (a~c), 7 d (d~f) and 14 d (g~i) exposed in inoculated seawater (SRB—sulfate-reducing bacteria, EPS—extracellular polymeric substance)
Fig.2  SEM image and distributions of elements on biofilm of X80 steel in inoculated seawater
Fig.3  Raman spectra of the corrosion production of X80 steel after 14 d exposed in the sterile and SRB inoculated seawater
Time / d +6 +4 +2 -1 -2
1 33.68 - - 66.32 -
7 - - 25.64 43.88 30.48
14 - 13.99 32.76 15.35 37.89
Table 1  The percentage of different valence S in the S compounds after 1 d, 7 d and 14 d exposed in the SRB inoculated seawater (%)
Fig.4  S spectra of X80 steel after 1 d (a), 7 d (b) and 14 d (c) exposed in the SRB inoculated seawater
Fig.5  Corrosion morphologies of X80 steel beneath SRB biofilm after 3 d (a), 7 d (b) and 14 d (c) exposed in inoculated seawater
Fig.6  SVET images of X80 steel on a scratch of SRB biofilm after 14 d exposed in inoculated seawater (The current density (i) is positive value in the anode region, whereas it is negative in the cathode region)
Fig.7  Open circuit potential (EOCP) of X80 steel in the sterile and SRB inoculated seawater as a function of time
Fig.8  Nyquist (a, b) and Bode (c, d) plots of X80 steel in the sterile seawater (a, c) and inoculated (b, d) seawater
Fig.9  Polarization resistance (Rp) vs time of X80 steel in the sterile and SRB inoculated seawater
Fig.10  Schematics of biofilm formation and corrosion process at the early stage (a), middle stage (b) and final stage (c) of X80 steel in SRB inoculated seawater
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