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Acta Metall Sin  2014, Vol. 50 Issue (9): 1031-1038    DOI: 10.11900/0412.1961.2013.00836
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THE DECOMPOSITION BEHAVIOR OF PRIMARY MC CARBIDE IN NICKEL BASE DIRECTIONALLY SOLIDIFIED SUPERALLOY DZ444
XIAO Xuan1, ZENG Chao1,2, HOU Jieshan2, QIN Xuezhi2, GUO Jianting2, ZHOU Lanzhang2()
1 School of Materials Science and Engineering, Shenyang Ligong University, Shenyang 110159
2 Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016
Cite this article: 

XIAO Xuan, ZENG Chao, HOU Jieshan, QIN Xuezhi, GUO Jianting, ZHOU Lanzhang. THE DECOMPOSITION BEHAVIOR OF PRIMARY MC CARBIDE IN NICKEL BASE DIRECTIONALLY SOLIDIFIED SUPERALLOY DZ444. Acta Metall Sin, 2014, 50(9): 1031-1038.

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Abstract  

Hot-corrosion directionally solidified Nickel base superalloy DZ444 is generally used as the candidate material for blade of gas turbine, which required excellent alloy microstructural stability. As one of the constitutional phase of the alloy, primary MC carbides are often thermally unstable, and its degradation reactions can happen when the alloys are in services or thermally exposed in high temperature circumstances. There existed several different kinds of MC decompostion reactions in some traditional Ni-based superalloys. To figure out the thermal stability of primary MC carbide in the DZ444 alloy and better understand its degradation mechanism, some related discussions to the thermal stability and degeneration process of primary MC carbide and its effects on the microstructure were made. In this work, microstructures of DZ444 alloy after long-term exposure up to 1×104 h at 800, 850 and 900 ℃ have been observed by OM, SEM and TEM. The results show that the thermal stability of MC was low. As long-term exposure proceeds, MC decompostion became more and more serious. Firstly, a typical sandwich microstructure (SM) gradually formed and thickened in the MC/g interface; secondly, h phase precipitated in the SM/MC interface; lastly, h-M6C and h-M23C6 locally precipitated inside the h phase. Finally, SM structure, h phase, h-M6C and h-M23C6 successively formed in MC degeneration areas at three stages of its decomposition process. Basically, MC decompostion process could be described with such raction formula as follows: MC+g→SM-M23C6+SM-M6C+SM-g'→SM-M23C6+SM-M6C+SM-g'+h→SM-M23C6+SM-M6C+SM-g'+h+h-M6C+h-M23C6. Generally, the type of secondary carbide from MC degeneration was M23C6, and, with the increase of long-term exposure temperature and time, the amount of secondary M6C carbide slightly increased. Besides, MC degeneration might result in the precipitation of transgranular M23C6 carbide and s phase in the vicinity of MC degeneration areas, and the coarsening of grain boundary (GB).

Key words:  directionally solidified superalloy      primary MC carbide      decompositon mechanism      microstructure     
ZTFLH:  TG141  
Fund: Supported by National Natural Science Foundation of China (No.51001101)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2013.00836     OR     https://www.ams.org.cn/EN/Y2014/V50/I9/1031

Fig.1  OM images of primary MC carbides in the interdendritic areas and at grain boundaries after standard heat treatment (a) and MC decomposition zones at 800 ℃ for 5×103 h (b)
Composition Ti Ta W Mo Cr Ni Co Hf C
Mass fraction / % 36.49 14.78 19.62 5.60 1.09 2.50 0.62 2.43 16.86
Atomic fraction / % 30.47 3.27 4.27 2.34 0.84 1.71 0.42 0.54 56.15
Table 1  EDS results of chemical compositions of primary MC carbide after standard heat treatment
  
Fig.3  SEM images of h, M6C and M23C6 in MC decomposition zones of the alloy aging at 850 ℃ for 3×103 h (a) and 900 ℃ for 1×104 h (b, c), TEM image aging at 900 ℃ for 5×103 h (d), and corresponding SAED patterns of h (e), M6C (f) and M23C6 (g)
Fig.4  SEM images of transgranular M23C6 carbide (a) and needle-like s phase in the vicinity of MC decomposition zones (b, c) (Inset in Fig.4c shows SAED pattern of s phase)
Fig.5  SEM images showing the coarsening process of grain boundary M23C6, M6C and g' film aging at 800 ℃ for 5×103 h (a), 850 ℃ for 3×103 h (b) and 900 ℃ for 1×104 h (c)
Composition Ti Ta W Mo
MC 30.47 3.27 4.27 2.34
Alloy 5.46 0.18 1.65 1.25
Table 2  Comparison of chemical composition of primary MC carbide with that of the alloy by EDS
Fig.6  Variation of SM structure thickness with long-term exposure time for DZ444 alloy exposed at different temperatures
Fig.7  Schematic diagram of MC decomposition areas showing the variation of degeneration products at different stages
Fig.8  Schematic diagram of MC decomposition process showing the element diffusion reactions at MC/g interface
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