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金属学报  2016, Vol. 52 Issue (12): 1595-1600    DOI: 10.11900/0412.1961.2016.00139
  本期目录 | 过刊浏览 |
粉末靶射频磁控溅射非晶Al2O3薄膜的制备与性能研究*
吴法宇1,李建伟1,齐羿2,丁梧桐3,樊子铭1,周艳文1()
1) 辽宁科技大学材料与冶金学院, 鞍山 1140512) 中国重汽(香港)有限公司济南铸锻中心, 章丘 2502003) 沈阳工业大学材料科学与工程学院, 沈阳 110870
STUDY ON PREPARATION AND PROPERTIES OF AMORPHOUS Al2O3 THIN FILMS BY RADIO FREQUENCY MAGNETRON SPUTTERING FROM POWDER TARGET
Fayu WU1,Jianwei LI1,Yi QI2,Wutong DING3,Ziming FAN1,Yanwen ZHOU1()
1) School of Materials and Metallurgy, University of Science and Technology Liaoning, Anshan 114051, China
2) Jinan Casting & Forging Center, SINOTRUK (Hong Kong) Limited, Zhangqiu 250200, China ;
3) School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
引用本文:

吴法宇,李建伟,齐羿,丁梧桐,樊子铭,周艳文. 粉末靶射频磁控溅射非晶Al2O3薄膜的制备与性能研究*[J]. 金属学报, 2016, 52(12): 1595-1600.
Fayu WU, Jianwei LI, Yi QI, Wutong DING, Ziming FAN, Yanwen ZHOU. STUDY ON PREPARATION AND PROPERTIES OF AMORPHOUS Al2O3 THIN FILMS BY RADIO FREQUENCY MAGNETRON SPUTTERING FROM POWDER TARGET[J]. Acta Metall Sin, 2016, 52(12): 1595-1600.

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摘要: 

采用粉末靶射频磁控溅射方法制备非晶Al2O3薄膜, 分析了溅射工艺参数对Al2O3薄膜微观结构、表面形貌、光学性能的影响规律及机理, 并探究其抗菌特性. 研究结果表明: 增加氧通量、降低溅射功率和缩短溅射时间均会减小非晶Al2O3薄膜颗粒度与粗糙度, 同时也降低薄膜的沉积速率; 并且, 氧通量的增加和溅射时间的缩短均会使非晶Al2O3薄膜禁带宽度变宽(最大值可达4.21 eV)、透光率增大(超过90%); 光照条件下非晶Al2O3薄膜24 h抗菌率最高可达98.6%, 体现出了较好的光催化抗菌性.

关键词 非晶Al2O3薄膜,射频磁控溅射,光学性能,抗菌特性    
Abstract

Al2O3 thin films are widely applied in mechanic, optic and electronic fields due to their excellent properties. Among many deposition techniques, magnetron sputtering is regarded as one of the most practical approaches for preparing Al2O3 films. In sputtering process, the use of powder targets could offer the advantages of easily variable and controllable composition and low cost. However, it is not yet known well enough how to determine sputtering parameters, microstructure and properties of Al2O3 films from powder targets. In this work, Amorphous Al2O3 films were prepared by radio frequency magnetron sputtering process in which high pure Al2O3 powder was used as the target material. The effects and mechanism of the sputtering parameters on the microstructures, surface morphology and optical properties of amorphous Al2O3 films were analyzed by XRD, AFM, surface profile, UV-Vis spectroscopy and so on. Considering used as the packaging material, the antimicrobial performance of amorphous Al2O3 films was also studied. The experimental results showed that: increasing the oxygen flow, decreasing the sputtering power and shortening the sputtering time could make the particle size and roughness of amorphous Al2O3 films lower while depressing the deposition rate of amorphous Al2O3 films. Moreover, the increase of the oxygen flow and decrease of the sputtering time would widen the band gap which the maximum was up to 4.21 eV, and heighten the transmittance of the visible light which was beyond 90%. The antibacterial rate of amorphous Al2O3 films under the natural light after 24 h was up to 98.6%, which reflected the photocatalytic characteristics of the antimicrobial mechanism.

Key wordsamorphous    Al2O3    film,    radio    frequency    magnetron    sputtering,    optical    property,    antimicrobial    characteristic
收稿日期: 2016-04-15     
基金资助:* 国家自然科学基金项目51372109和51502126, 以及辽宁省教育厅科学研究项目L2015260资助
Sample Pt QO2 ts hf vs dp Rs Tv Eg
No. W mLmin-1 h nm nmh-1 nm nm % eV
1 300 0 3 80.4 26.8 87.3 1.3 82.70 3.90
2 300 1 3 67.3 22.4 45.2 0.6 84.60 4.11
3 300 2 3 54.9 18.3 34.2 0.4 90.80 4.20
4 500 0 3 288.9 96.3 106.8 2.9 82.20 3.95
5 500 1 3 251.1 83.7 54.3 0.8 85.50 4.12
6 500 2 3 184.6 61.5 49.2 0.2 90.80 4.21
7 500 0 11 1597.1 145.2 137.3 3.2 70.49 3.85
8 500 1 11 1271.1 115.6 75.4 2.4 74.65 3.90
9 500 2 11 719.1 65.6 67.6 1.8 79.75 3.87
表1  Al2O3薄膜的溅射工艺及结构与光学性能
图1  Al2O3薄膜的XRD谱
图2  没有O2通入条件下制备的Al2O3薄膜的AFM像
图3  没有O2通入条件下制备的Al2O3薄膜的透光率图谱
图4  No.4工艺条件下制备的Al2O3薄膜的24 h抗菌效果
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